Circuit and method for detecting a dielectric breakdown fault

• US 7,639,021 B2
• Filed: 05/11/2007
• Issued: 12/29/2009
• Est. Priority Date: 05/11/2007
• Status: Expired due to Fees

• Current Assignee: Continental Automotive Systems, Inc. (Continental AG)
• Original Assignee: Temic Automotive of North America, Incorporated (Continental AG)
• Inventors: Li, Wen, Li, Edward, Gunderson, Mark
• Primary Examiner(s): Dole; Timothy J
• Assistant Examiner(s): HOQUE, FARHANA AKHTER
• Application Number:
  US11/747,755
• Publication Number:
  US 20080278174A1
• Time in Patent Office: 963 Days
• Field of Search: 324/525, 324/511, 322/99
• US Class Current: 324/525
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60W 50/04 Monitoring the functioning of the control system
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/14 Circuits therefor , e.g. for generating test voltages, sensing circuits G01R31/1209 - G01R31/1227 take precedence; for testing switches G01R31/327
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

An improved circuit and method for detecting dielectric breakdown and ground fault conditions is provided. The circuitry and method of the present invention include taking a continuous voltage reading of the high voltage battery and sampling the continuous voltage reading of the high voltage battery at a fixed time interval. The circuitry and method calculate a change in the continuous voltage reading of the high voltage battery over the change in time and repeatedly calculate an optimum fixed time interval and an optimum change in voltage over time. Storage of the optimum fixed time interval and optimum change in voltage over time provides for repeatedly comparing the optimum change in voltage over the fixed time interval to the constant voltage of the high voltage battery to calculate the resistance of the dielectric breakdown fault. The calculation of the resistance of the dielectric breakdown fault is carried out independently of the capacitance of the electric circuit. The circuit and method provide adjustment of the optimum fixed time interval to improve the speed of the comparison of the optimum change in voltage over time to the constant voltage of the high voltage battery to calculate the resistance of the dielectric breakdown fault.

Claims

1. A detection circuit for detecting a dielectric breakdown fault in an electric circuit having a high voltage battery, the circuit comprising:

means for continuously monitoring the voltage of the high voltage battery;

means for taking a first voltage reading of the high voltage battery at a first fixed time interval;

means for taking a second voltage reading of the high voltage battery at a second fixed time interval;

means for calculating the change between the first and second voltage readings over a change in time;

means for comparing the first and second voltage readings to the voltage of the high voltage battery and generating a first output signal;

means for storing the first output signal;

means for taking a third voltage reading of the high voltage battery at a third fixed time interval;

means for calculating the change between the second and third voltage readings over the change in time;

means for comparing the change between the second and third voltage readings to the voltage of the high voltage battery and generating a second output signal;

means for storing the second output signal; and

means for adjusting at least one of the first, second or third time interval to estimate the steady state voltage wherein said output signals are used to determine the resistance of the dielectric breakdown fault.

2. A circuit as in claim 1, including a capacitance wherein the resistance of the dielectric breakdown fault is determined independent of the capacitance.

3. A circuit as in claim 1, wherein the means for adjusting at least one of the first, second or third time interval provides a minimum of a 10 percent variation in the change in voltage over the change in time.

4. A circuit as in claim 1, wherein the circuit for detecting a dielectric breakdown fault is positioned at approximately a center of a positive terminal and a negative terminal of the high voltage battery.

5. A circuit as in claim 1, including a means for switching the circuit for detecting a dielectric breakdown fault across the high voltage battery.

6. A circuit as in claim 1, including means for measuring the steady state DC voltage and the resistance of dielectric breakdown fault when the change in voltage over time of the circuit equals 0.

7. A circuit as in claim 1, including means for measuring the steady state DC voltage and the resistance of dielectric breakdown fault when the change in voltage over time of the circuit is below a predetermined threshold voltage.

8. A circuit as in claim 1, including means for measuring the steady state DC voltage and the resistance of the dielectric breakdown fault when the slope of the curve of the change in voltage over time approaches 0.

9. A circuit as in claim 1, including means for determining if the value of the voltage reading of the high voltage battery is greater than or less than 0.

10. A circuit as in claim 1, including means for amplifying the signal which is representative of the value of the voltage reading of the high voltage battery when the signal is less than a threshold voltage.

11. A circuit as in claim 1, including a means for amplifying the signal which is representative of the value of the voltage reading of the high voltage battery when the signal is less than 1 volt.

12. A detection circuit for detecting a dielectric breakdown fault in an electric circuit having a high voltage battery, the circuit comprising:

means for taking a continuous voltage reading of the high voltage battery;

means for sampling the continuous voltage reading of the high voltage battery at a fixed time interval;

means for calculating a change in the continuous voltage reading of the high voltage battery over a change in time;

means for repeatedly calculating an optimum fixed time interval and an optimum change in voltage over time;

means for storing the optimum fixed time interval and optimum change in voltage over time;

means for repeatedly comparing the optimum change in voltage over the fixed time interval to the constant voltage of the high voltage battery to calculate a resistance of the dielectric breakdown fault;

means for adjusting the optimum fixed time interval to improve a speed of the comparison of the optimum change in voltage over time to the constant voltage of the high voltage battery to calculate the resistance of the dielectric breakdown fault.

13. A circuit as in claim 12, including capacitance wherein the resistance of the dielectric breakdown fault is calculated independent of the capacitance.

14. A circuit as in claim 12, wherein the means for adjusting the optimum fixed time interval provides a minimum of a 10 percent variation in the change of the voltage over the change in time.

15. A circuit as in claim 12, wherein the circuit for detecting a dielectric breakdown fault is positioned at approximately the center voltage tap between a positive terminal and a negative terminal of the high voltage battery.

16. A circuit as in claim 12, including a means for switching the circuit for detecting a dielectric breakdown fault into contact with the high voltage battery.

17. A circuit as in claim 12, including means for measuring the steady state DC voltage and the resistance of the dielectric breakdown fault when the change in voltage over time of the circuit equals 0.

18. A circuit as in claim 12, including means for measuring the steady state DC voltage and the resistance of the dielectric breakdown fault when the change in voltage over time of the circuit is below a predetermined threshold voltage.

19. A circuit as in claim 12, including means for measuring the steady state DC voltage and the resistance of dielectric breakdown fault when a slope of a curve of the change in voltage over time approaches 0.

20. A circuit as in claim 12, including means for determining if the value of the voltage reading of the high voltage battery is greater than or less than 0.

21. A circuit as in claim 12, including means for amplifying a signal which is representative of the value of the voltage reading of the high voltage battery when the signal is less than a threshold voltage.

22. A circuit as in claim 12, including a means for amplifying a signal which is representative of the value of the voltage reading of the high voltage battery when the signal is less than 0.75 volts.

23. A method of detecting a dielectric breakdown fault in an electric circuit having a high voltage battery, comprising the steps of:

measuring a continuous voltage reading of the high voltage battery;

sampling the continuous voltage reading of the high voltage battery at a fixed time interval;

calculating a change in the continuous voltage reading of the high voltage battery over the fixed time interval;

repeatedly calculating an optimum fixed time interval and an optimum change in voltage over time;

storing the optimum fixed time interval and optimum change in voltage over time;

repeatedly comparing the optimum change in voltage over the fixed time interval to the constant voltage of the high voltage battery to calculate the resistance of the dielectric breakdown fault; and

adjusting the optimum fixed time interval to reduce the time to compare the optimum change in voltage over time to the constant voltage of the high voltage battery thereby reducing the time to calculate the resistance of the dielectric breakdown fault.

24. The method of claim 23, wherein the electric circuit includes capacitance and wherein the step of repeatedly comparing the optimum change in voltage over the fixed time interval to the constant voltage of the high voltage battery to calculate the resistance of the dielectric breakdown fault is independent of the capacitance.

25. The method of claim 23, wherein the step of adjusting the optimum fixed time interval provides a minimum of a 10 percent variation in the change of the voltage over the change in time.

26. The method of claim 23, wherein the step of sampling the continuous voltage reading of the high voltage battery at the fixed time interval is sampled at approximately the center of a positive terminal and a negative terminal of the high voltage battery.

27. The method of claim 23, including the step of switching the circuit for detecting a dielectric breakdown fault across the high voltage battery.

28. The method of claim 23, including the step of measuring the steady state DC voltage and the resistance of dielectric breakdown fault when the change in voltage over time of the circuit equals 0.

29. The method of claim 23, including the step of measuring the steady state DC voltage and the resistance of dielectric breakdown fault when the change in voltage over time of the circuit is below a predetermined threshold voltage.

30. The method of claim 23, including the step of measuring the steady state DC voltage and the resistance of the dielectric breakdown fault when a slope of a curve of the change in voltage over time approaches 0.

31. The method of claim 23, including the step of determining if the value of the voltage reading of the high voltage battery is greater than or less than 0.

32. The method of claim 23, including the step of amplifying the signal which is representative of the value of the voltage reading of the high voltage battery when the signal is less than a threshold voltage.

33. The method of claim 23, including the step of amplifying the signal which is representative of the value of the voltage reading of the high voltage battery when the signal is less than 0.75 volts.