Detection of clogged filter in an HVAC system

• US 7,640,077 B2
• Filed: 11/04/2005
• Issued: 12/29/2009
• Est. Priority Date: 12/18/2003
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Shah, Rajendra K.
• Primary Examiner(s): VON BUHR, MARIA N
• Application Number:
  US11/267,876
• Publication Number:
  US 20060058924A1
• Time in Patent Office: 1,516 Days
• Field of Search: 700275-278, 700/281, 700/282, 700/301, 340606-611
• US Class Current: 700/276
• CPC Class Codes: B01D 2279/50 for air conditioning air-conditioning systems comprising filters F24F8/10
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/446 by pressure measuring
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays

Abstract

Static pressures are measured in an HVAC system and utilized to predict the condition of a filter in the HVAC system. As the filter becomes clogged, the static pressure can be expected to increase. Changes in the static pressure are determined periodically, and utilized to predict the condition of the filter. A display provides a user with an indication of the current condition of the filter, and a recommendation to replace the filter once it reaches a predetermined condition.

Claims

1. A control for an HVAC system comprising:

an input to receive a measurement indicative of a pressure within an HVAC system, the HVAC system having an air inlet, a temperature conditioning device, a fan, and an outlet downstream of the temperature conditioning device to deliver conditioned air into an environment, the HVAC system to be controlled by said control, and said control being operable to determine a condition of a filter utilized with the HVAC system based upon said measurement, and said measurement being taken between the inlet and the outlet of the HVAC system, said control being an electronic control, and said input receiving an electronic signal as the measurement.

2. The control as set forth in claim 1, wherein said measurements represent a static pressure.

3. The control as set forth in claim 2, wherein said static pressure measurement received by said control includes both a previous static pressure and a current static pressure, and a difference between said current and previous static pressures is utilized to determine said condition of a filter.

21. The control as set forth in claim 1, wherein said control taking an initial measurement when a new filter is initially inserted, and said initial measurement being utilized as a baseline to determine change in the condition of the filter.

25. The control as set forth in claim 1, wherein said input measuring the pressure at a location remote from the filter.

4. An HVAC system comprising:

a fan, and a supply duct for supplying air to said fan, said fan being operable to deliver air from said supply duct to an environment to be conditioned, and a filter mounted to remove impurities from said air being delivered by said fan to said environment;

a control being operable to receive an indication of pressures within said system, and said pressures being taken between an inlet to said supply duct, and an outlet of said HVAC system at which air is delivered to said environment, and said control determining the condition of said filter based upon said pressures; and

said pressures received by said control includes both a previous pressure and a current pressure, and the difference between said current and previous pressures being utilized to provide an indication of the condition of a filter.

5. The HVAC system as set forth in claim 4, wherein a maximum pressure is defined, and if said current pressure exceeds said maximum pressure, then an indication is made that the filter is immediately in need of replacement.

6. The HVAC system as set forth in claim 4, wherein a display provides, an indication of a percentage clogged condition of the filter.

7. The HVAC system as set forth in claim 6, wherein said display includes an indication of a suggestion to replace the filter once said condition of said filter reaches a predetermined condition.

8. The HVAC system as set forth in claim 4, wherein said previous pressure is an initial pressure.

9. The HVAC system as set forth in claim 8, wherein said control receives a replacement for said previous pressure when a reset button associated with said control is actuated.

10. The HVAC system as set forth in claim 4, wherein said current and previous pressure are static pressure readings.

11. The HVAC system as set forth in claim 10, wherein said current and previous static pressure readings are utilized with the following formula to determine filter condition:

FILTER USED%=(CURRENT−

PREVIOUS)/(X*(MAXIMUM−

PREVIOUS)),

wherein x is a multiplier, and MAXIMUM is a previously defined maximum pressure indicative of a clogged filter.

12. The HVAC system as set forth in claim 11, wherein X is a multiplier that is less than 1.0.

13. The HVAC system as set forth in claim 12, wherein X is equal to 0.6.

14. The HVAC system as set forth in claim 11, wherein said previous pressure reading is an initial pressure reading.

22. The HVAC system as set forth in claim 4, wherein said control taking an initial measurement when a new filter is initially inserted, and said initial measurement being utilized as a baseline to determine change in the condition of the filter.

23. The HVAC system as set forth in claim 4, wherein said supply duct delivering air to a furnace, said fan being between an inlet to said supply duct and said furnace, and said filter being between said furnace and said inlet to said supply duct.

15. A method of determining the condition of a filter in an HVAC system comprising the steps of:

(1) providing an HVAC system including a filter for filtering air being delivered by said HVAC system to an environment to be conditioned, and an inlet to said HVAC system being upstream of said filter, and an outlet of said HVAC system leading into said environment;

(2) moving air through said filter and to said environment;

(3) measuring a pressure within said system, and utilizing said measured pressure to determine a current condition of said filter, and said pressure being measured between said inlet and said outlet, and said determination of the current condition of the filter being performed by an electronic control, with said measured pressure being sent to said electronic control as an electronic signal.

16. The method as set forth in claim 15, wherein the pressure measurement of step (3) includes comparing a previously measured pressure to a current pressure, and utilizing the difference to determine said condition of said filter.

17. The method as set forth in claim 16, wherein said previous pressure measurement is taken as an initial pressure reading.

18. The method as set forth in claim 17, wherein said pressure measurements are taken as static pressure readings.

19. The method as set forth in claim 15, further including the step of determining a percentage of remaining life in said filter based upon said current condition, and displaying said remaining life.

20. The method as set forth in claim 15, further including the step of providing a reset button allowing a user to reset the current condition of the filter to new.

24. The method as set forth in claim 15, wherein said control taking an initial measurement when a new filter is initially inserted, and said initial measurement being utilized as a baseline to determine change in the condition of the filter.

26. The method as set forth in claim 15, wherein the pressure is measured at a location within the system that is remote from the filter.