Temperature control using a sensor network

• US 7,640,760 B2
• Filed: 03/25/2005
• Issued: 01/05/2010
• Est. Priority Date: 03/25/2005
• Status: Active Grant

• Current Assignee: Hewlett Packard Enterprise Development LP (Hewlett-Packard Enterprise Company)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Bash, Cullen E., Sharma, Ratnesh K., Patel, Chandrakant D.
• Primary Examiner(s): JIANG, CHEN WEN
• Application Number:
  US11/089,608
• Publication Number:
  US 20060214014A1
• Time in Patent Office: 1,747 Days
• Field of Search: 621/78, 622/592, 622/63, 165/104.3, 236/49.3
• US Class Current: 62/178
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: H05K 7/20745 within rooms for removing heat from cabinets, e.g. by air conditioning device
• CPC Class Codes: H05K 7/20836 Thermal management, e.g. server temperature control

Abstract

In a method for controlling temperature using a sensor network, the sensors of the sensor network are commissioned and one of a plurality of control schemes for operating a primary actuator configured to vary temperatures of the sensors based upon energy utilization requirements of the plurality of control schemes is selected. In addition, the selected one of the plurality of control schemes is implemented to vary the temperatures detected by the sensors.

Claims

1. A method for controlling temperature using a sensor network and a primary actuator, said method comprising:

commissioning the sensors of the sensor network, wherein commissioning the sensors comprises identifying a level of influence the primary actuator has on each of the sensors and assigning those one or more sensors over which the primary actuator has at least a predetermined level of influence to a family of the primary actuator;

determining energy utilization requirements of the primary actuator in performing each of a plurality of control schemes to maintain the sensors in the primary actuator family within a predefined temperature range;

selecting the one of the plurality of control schemes for operating the primary actuator that requires the least amount of energy to maintain the sensors in the primary actuator family within the predefined temperature range; and

implementing the selected one of the plurality of control schemes.

2. The method according to claim 1, wherein the primary actuator comprises secondary actuators, said secondary actuators comprising a device for controlling supply airflow volume and a device for controlling supply airflow temperature, wherein the plurality of control schemes comprises various schemes for controlling the secondary actuators, and wherein implementing the selected one of the plurality of control schemes comprises implementing the selected one of the plurality of control schemes to control one or both of the secondary actuators.

3. The method according to claim 1, wherein the step of commissioning the plurality of sensors further comprises assigning the sensors to at least one primary actuator family, the method further comprising:

choosing a control sensor of the sensors, wherein the step of choosing a control sensor comprises choosing as the control sensor, the sensor having the highest positive temperature difference from a setpoint temperature, and if none of the sensors have a positive temperature difference, then choosing as the control sensor the sensor having the largest negative difference from the setpoint temperature.

4. The method according to claim 3, further comprising:

determining a level of difference between a measured temperature and a predefined temperature of the control sensor; and

transmitting an error signal corresponding to the difference.

5. The method according to claim 4, wherein the step of choosing the control sensor further comprises choosing a control sensor in each primary actuator family, and wherein the step of determining a level of difference further comprises determining a level of difference between a measured temperature and a predefined temperature of the control sensors in each primary actuator family and wherein the step of transmitting an error signal further comprises transmitting an error signal corresponding to each of the determined difference levels.

6. The method according to claim 5, wherein the step of selecting one of the plurality of control schemes further comprises selecting one of the plurality of control schemes for each primary actuator family having a chosen control sensor that transmitted an error signal.

7. The method according to claim 6, wherein a primary actuator of the at least one primary actuator family comprises secondary actuators, said secondary actuators comprising a device for controlling supply airflow volume and a device for controlling supply airflow temperature, wherein the plurality of control schemes further comprises schemes for controlling the secondary actuators according to correlations between the supply airflow volume, the supply airflow temperature, and an output of a proportional, integral, derivative (PID) control system, and wherein the step of implementing the selected control scheme further comprises varying at least one of the supply airflow volume, the supply airflow temperature, and the PID control system output according to the correlation corresponding to the selected control scheme.

8. The method according to claim 7, wherein the step of implementing the selected control scheme further comprises manipulating the secondary actuators to have supply airflow volume and supply airflow temperature setpoints that correspond to a first PID control system output level for the selected control scheme.

9. The method according to claim 6, wherein the step of commissioning further comprises assigning a plurality of primary actuator families into at least one zone, and wherein the step of choosing the control sensor further comprises choosing the sensor having the highest positive temperature difference from a setpoint temperature for each zone, and if none of the sensors have a positive temperature difference, then choosing as the control sensor the sensor having the largest negative difference from the setpoint temperature for each zone.

10. The method according to claim 9, wherein the step of implementing the selected control scheme further comprises manipulating the secondary actuators of the primary actuators in each zone to have supply airflow volume setpoints that correspond to a PID control system output level for the control scheme selected for the primary actuator family to which the control sensor belongs and manipulating the secondary actuators of the primary actuators in each zone to have supply airflow temperature setpoints that correspond to respective PID control system output levels for the control schemes selected for each primary actuator family in each zone.

11. The method according to claim 6, wherein the plurality of control schemes further comprises:

a first control scheme that includes a direct linkage between the supply airflow volume setpoint and the supply airflow temperature setpoint, such that the supply airflow volume setpoint increases substantially linearly and the supply airflow temperature decreases substantially linearly as the PID control system output increases;

a second control scheme that includes holding the supply airflow volume setpoint at a substantially constant minimum level and decreasing the supply airflow temperature setpoint substantially linearly until the PID control system output reaches a predefined value, and following arrival at the predefined value, increasing the supply airflow volume setpoint substantially linearly and holding the supply airflow temperature setpoint at a substantially constant minimum temperature level as the PID control system output increases;

a third control scheme that includes increasing the supply airflow volume substantially linearly from the minimum level and holding the supply airflow temperature at a substantially constant maximum temperature level until the PID control system output reaches the predefined value, and following arrival at the predefined value, holding the supply airflow volume setpoint at a substantially constant maximum level and decreasing the supply airflow temperature setpoint substantially linearly as the PID control system output increases; and

a fourth control scheme that includes a sliding window of VFD setpoints based upon SAT setpoints, wherein the window of VFD setpoints comprises minimum VFD setpoints and maximum VFD setpoints that respectively correspond to the SAT setpoints.

12. A system for controlling environmental conditions at a plurality of sensor locations, said system comprising:

a plurality of primary actuators configured to vary conditions detected by the sensors;

a controller configured to implement at least one algorithm configured to;

assign the sensors to one or more primary actuator families according to correlations between the sensors and the plurality of primary actuators, wherein the correlations are based upon an identification of a level of influence each of the plurality of primary actuators has over each of the sensors;

choose a control sensor for each of the one or more primary actuator families;

determine energy utilization requirements of the plurality of primary actuators in performing each of a plurality of control schemes to maintain the sensors in the one or more primary actuator families within a predefined temperature range;

select the one of the plurality of control schemes to operate the plurality of primary actuators that requires the least amount of energy to maintain the sensors in the primary actuator families within the predefined temperature range; and

implement the selected control scheme in response to the control sensor having a temperature above the predefined maximum temperature.

13. The system according to claim 12, wherein the control sensor comprises the sensor in a primary actuator family having the highest positive temperature difference from a setpoint temperature and if none of the sensors have a positive temperature difference, the sensor in a primary actuator family having the largest negative difference from the setpoint temperature.

14. The system according to claim 12, wherein each of the primary actuators comprises secondary actuators, said secondary actuators comprising:

a device for controlling supply airflow volume; and

a device for controlling supply airflow temperature, wherein the controller is configured to implement the selected control scheme by manipulating one or both of the supply airflow volume and the supply airflow temperature according to the selected control scheme.

15. The system according to claim 14, wherein the plurality of control schemes comprise schemes for manipulating the secondary actuators of each primary actuator according to correlations between the supply airflow volume, the supply airflow temperature, and an output of a proportional, integral, derivative (PID) control system.

16. The system according to claim 15, wherein the controller is further configured to implement algorithms for manipulating the secondary actuators to operate at a supply airflow volume setpoint and a supply airflow temperature setpoint that correspond to a first PID control system output level for the selected control scheme.

17. The system according to claim 15, wherein the controller is further configured to implement algorithms for assigning the primary actuators into at least one zone and for choosing as a control sensor for each zone, the sensor having the highest positive temperature difference from a setpoint temperature, and if none of the sensors have a positive temperature difference, the sensor having the largest negative difference from the setpoint temperature.

18. The system according to claim 17, wherein the controller is further configured to implement algorithms for manipulating the secondary actuators of the primary actuators in each zone to operate at a supply airflow volume setpoint that corresponds to a PID control system output level for the control scheme selected for the primary actuator family to which the control sensor belongs and for manipulating the secondary actuators of the primary actuators in each zone to have supply airflow temperature setpoints that correspond to respective PID control system output levels for the control schemes selected for each primary actuator family in each zone.

19. The system according to claim 15, wherein control schemes further comprise:

a first control scheme that includes a direct linkage between the supply airflow volume setpoint and the supply airflow temperature setpoint, such that the supply airflow volume setpoint increases substantially linearly and the supply airflow temperature decreases substantially linearly as the PID control system output increases;

a second control scheme that includes holding the supply airflow volume setpoint at a substantially constant minimum level and decreasing the supply airflow temperature setpoint substantially linearly until the PID control system output reaches a predefined value, and following arrival at the predefined value, increasing the supply airflow volume setpoint substantially linearly and holding the supply airflow temperature setpoint at a substantially constant minimum temperature level as the PID control system output increases;

a third control scheme that includes increasing the supply airflow volume substantially linearly from the minimum level and holding the supply airflow temperature at a substantially constant maximum temperature level until the PID control system output reaches the predefined value, and following arrival at the predefined value, holding the supply airflow volume setpoint at a substantially constant maximum level and decreasing the supply airflow temperature setpoint substantially linearly as the PID control system output increases; and

a fourth control scheme that includes a sliding window of VFD setpoints based upon SAT setpoints, wherein the window of VFD setpoints comprises minimum VFD setpoints and maximum VFD setpoints that respectively correspond to the SAT setpoints.

20. A system comprising:

means for sensing temperature at a plurality of locations;

means for actuating configured to vary conditions detected by the means for sensing;

means for commissioning the means for sensing by identifying a level of influence the means for actuating has on each of the means for sensing and assigning those one or more means for sensing over which the means for actuating has at least a predetermined level of influence to a family of the means for actuating;

means for determining energy utilization requirements of the means for actuating in performing each of a plurality of control schemes to maintain the means for sensing in the means for actuating family within a predefined temperature range;

means for selecting a control scheme from a plurality of control schemes to operate the means for actuating based upon energy utilization requirements of the plurality of control schemes; and

means for manipulating the means for actuating according to the control scheme selected by the means for selecting.

21. A computer readable storage medium on which is embedded one or more computer programs, said one or more computer programs implementing a method for controlling temperature using a sensor network, said one or more computer programs comprising a set of instructions for:

assigning the sensors of the sensor network to at least one primary actuator family, wherein the sensors are assigned based upon an identification of a level of influence each of a plurality of primary actuators has over each of the sensors;

choosing a control sensor in the at least one primary actuator family;

determining energy utilization requirements of the primary actuator in performing each of a plurality of control schemes to maintain the sensors in the primary actuator family within a predefined temperature range;

selecting the one of the plurality of control schemes for operating a primary actuator configured to maintain the temperature of the control sensor below a predetermined maximum temperature that requires the least amount of energy.