Table saw with improved safety system

• US 7,640,837 B2
• Filed: 03/27/2008
• Issued: 01/05/2010
• Est. Priority Date: 08/14/2000
• Status: Expired due to Fees

• Current Assignee: Sawstop Holding LLC
• Original Assignee: SD3, LLC
• Inventors: D'Ascenzo, David S., Jensen, Joel F., Fanning, David A., Gass, Stephen F., Johnston, Andrew L., Kim, Sung H.
• Primary Examiner(s): Alie; Ghassem
• Application Number:
  US12/079,836
• Publication Number:
  US 20080184858A1
• Time in Patent Office: 649 Days
• Field of Search: 834/771, 833/971, 83D/IG.1, 835/81, 836/66, 83/621, 83/72, 834/713, 83/62, 834/73, 834/88, 834/90, 83/58, 83/767, 834/81, 834/712, 834/78, 834/85, 834/87, 834/89, 835/74, 838/21, 838/23, 838/27, 838/28, 839/54, 836/65, 835/22, 83/11, 83/22, 835/44, 834/76, 834/91, 835/26, 83/768, 835/46
• US Class Current: 83/58
• CPC Class Codes: B23D 45/06 with a circular saw blade arranged underneath a stationary work-table
• CPC Class Codes: B23D 47/08 of devices for bringing the circular saw blade to the workpiece or removing same therefrom
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: B27B 5/38 Devices for braking the circular saw blade or the saw spindle; Devices for damping vibrations of the circular saw blade, e.g. silencing vibration-damping of sawing machines or devices working with circular saw blades B23D47/005
• CPC Class Codes: B27G 19/00 Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: F16P 3/12 with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine F16P3/08 takes precedence
• CPC Class Codes: F16P 3/148 using capacitive technology
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/613 Work guard
• CPC Class Codes: Y10T 83/7697 Tool angularly adjustable relative to work-support
• CPC Class Codes: Y10T 83/7726 By movement of the tool
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated
• CPC Class Codes: Y10T 83/8773 Bevel or miter cut

Abstract

A table saw having an adjustable blade, a detection system to detect contact between a person and the blade, and a brake mechanism to engage and stop the blade upon detection of contact between the person and the blade is disclosed. The saw includes a brake positioning system that adjusts the position of the brake mechanism to maintain the brake mechanism in an operative position relative to the blade as the position of the blade is adjusted. The saw also may include a retraction system that urges the blade downward, away from a user, upon detection of contact between a person and the blade. The retraction system may include a releasable gear. The saw may be constructed so that the blade is adjustable up and down around a pivot point downstream of the blade relative to the feed direction.

Claims

1. A table saw comprising:

a frame including a table defining a work surface;

a support member supported by the frame to move relative to the work surface;

an arbor block supported by the support member to move relative to the support member;

a bearing supported by the arbor block;

a rotatable arbor supported by the bearing;

a blade mounted on the arbor and extendable up through the work surface;

a tilt adjustment mechanism configured to move the support member to adjust the tilt of the blade relative to the work surface;

an elevation adjustment mechanism configured to pivot the arbor block relative to the support member to adjust the elevation of the blade relative to the work surface;

a detection system configured to detect a dangerous condition between a person and the blade; and

a brake configured to engage and stop the blade upon detection of the dangerous condition between the person and the blade;

where the brake is mounted to the arbor block to maintain an operative position relative to the blade as the tilt or elevation of the blade is adjusted.

2. The table saw of claim 1, where the blade includes a perimeter and a cutting edge around its perimeter, where the brake is configured to engage the cutting edge of the blade to stop the blade upon detection of the dangerous condition between the person and the blade, and where the operative position of the brake is adjacent the cutting edge of the blade.

3. The table saw of either of claim 1, where the arbor block supports the brake when the brake engages the blade.

4. The table saw of claim 1, where the arbor block can pivot relative to support member.

5. The table saw of claim 4, where the elevation adjustment mechanism pivots the arbor block relative to the support member to adjust the elevation of the blade relative to the work surface.

6. A table saw comprising:

a frame including a table defining a work surface;

a support member supported by the frame to pivot relative to the work surface;

an arbor block supported by the support member to pivot relative to the support member;

a bearing supported by the arbor block;

a rotatable arbor supported by the bearing

a blade mounted on the arbor and extendable up through the work surface;

a tilt adjustment mechanism configured to pivot the support member to adjust the tilt of the blade relative to the work surface;

an elevation adjustment mechanism configured to pivot the arbor block relative to the support member to adjust the elevation of the blade relative to the work surface;

a detection system configured to detect a dangerous condition between a person and the blade; and

a brake configured to engage and stop the blade upon detection of the dangerous condition between the person and the blade;

where the brake is mounted to the arbor block to maintain an operative position relative to the blade as the tilt or elevation of the blade is adjusted.

7. The table saw of claim 6, where the arbor block is supported by the support member to pivot around a pivot axis, and where the brake is mounted to the arbor block to pivot with the arbor block around the pivot axis.

8. The table saw of claim 6, where the arbor block is mounted on a pin supported by the support member.

9. The table saw of claim 8, where the arbor block can pivot on the pin, and where the brake is mounted on the pin to pivot with the arbor block.