Swing gate for device lockout in a curved cutter stapler

• US 7,641,092 B2
• Filed: 08/05/2005
• Issued: 01/05/2010
• Est. Priority Date: 08/05/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Flaxman, Howard N., Kelly, William D., Ludzack, Michael R., Kruszynski, Michael L.
• Primary Examiner(s): Rada; Rinaldi I.
• Assistant Examiner(s): Lopez; Michelle
• Application Number:
  US11/197,520
• Publication Number:
  US 20070029364A1
• Time in Patent Office: 1,614 Days
• Field of Search: 227/176.1, 227/175.2, 227/175.4, 227/178.1, 227/19
• US Class Current: 227/175.2
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07221 curved
• CPC Class Codes: A61B 2017/2945 Curved jaws
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A linear surgical stapler adapted for applying a plurality of surgical fasteners to body tissue includes an anvil structure and a cartridge housing containing a plurality of surgical fasteners. The cartridge housing and anvil structure are relatively movable between a first spaced apart position and a second position in close approximation with one another. A firing mechanism is associated with the cartridge housing for ejecting the surgical fasteners from the cartridge housing to be driven against the anvil structure. A lockout mechanism interacts with the cartridge housing for selective activation and deactivation. The lockout mechanism includes a swing gate tab secured to the cartridge housing at a position adjacent a lockout lever, such that firing of the linear surgical stapler rotates the swing gate tab releasing the lockout lever for preventing further firing of the used cartridge housing.

Claims

1. A linear surgical stapler adapted for applying a plurality of surgical fasteners to body tissue, the surgical stapler comprising:

an anvil structure;

a cartridge housing containing a plurality of surgical fasteners, the cartridge housing and anvil structure being relatively movable between a first spaced apart position and a second position in close approximation with one another;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners from the cartridge housing to be driven against the anvil structure; and

a lockout mechanism interacting with the cartridge housing for selective activation and deactivation of the linear surgical stapler by blocking the firing mechanism;

the lockout mechanism includes a swing gate tab pivotally secured to the cartridge housing such that firing of the linear surgical stapler by activation of the firing mechanism rotates the swing gate tab from a first position to a second position;

the lockout mechanism also includes a lockout lever mounted to a supporting structure of the linear surgical stapler in which the cartridge housing is positioned for movement between an unlocked position and a locked position, wherein the lockout lever blocks movement of the firing mechanism when in the locked position, the swing gate tab holds the lockout lever in the unlocked position when the swing gate tab is in the first position and releases the lockout lever for movement to the locked position when the swing gate tab is rotated to the second position; and

wherein firing of the linear surgical stapler rotates the swing gate tab from the first position to the second position releasing the lockout lever for movement from the unlocked position to the locked position for preventing further firing by activation of the firing mechanism of the cartridge housing after use, by blocking further activation of the firing mechanism.

2. The linear surgical stapler according to claim 1, wherein the lockout lever is spring biased.

3. The linear surgical stapler according to claim 2, wherein the lockout lever is mounted on a support frame of the linear surgical stapler adjacent the cartridge housing.

4. The linear surgical stapler according to claim 3, wherein the lockout lever sits within a recess formed in the support frame of the linear surgical stapler.

5. The linear surgical stapler according to claim 4, wherein the lockout lever includes a top surface exposed from the recess and a lower surface sitting within the recess.

6. The linear surgical stapler according to claim 5, wherein the top surface includes a tab member shaped and dimensioned for engaging the firing mechanism in a manner preventing firing of the linear surgical stapler.

7. The linear surgical stapler according to claim 1, wherein the swing gate tab is pivotally secured to the cartridge housing such that it sits above the lockout lever when it is positioned for locking of the lockout lever prior to firing of the linear surgical stapler.

8. The linear surgical stapler according to claim 1, wherein the swing gate tab moves between a first position substantially transverse to a longitudinal axis of the linear surgical stapler and a second position substantially parallel to the longitudinal axis of the linear surgical stapler, the swing gate tab sits above the lockout lever in its first position holding down the lockout lever in an unlocked position.

9. A linear surgical stapler adapted for applying a plurality of surgical fasteners to body tissue, the surgical stapler comprising:

an anvil structure;

a cartridge housing containing a plurality of surgical fasteners, the cartridge housing and anvil structure being relatively movable between a first spaced apart position and a second position in close approximation with one another;

a firing mechanism movable between a retracted first position and a fired position associated with the cartridge housing for ejecting the surgical fasteners from the cartridge housing to be driven against the anvil structure; and

a lockout mechanism interacting with the cartridge housing for selective activation and deactivation of the linear surgical stapler by blocking the firing mechanism;

the lockout mechanism includes a swing gate tab pivotally secured to the cartridge housing at a position preventing movement of a lockout lever mounted to a supporting structure of the linear surgical stapler in which the cartridge housing is positioned when the swing gate is in a first position, such that firing of the linear surgical stapler by actuation of the firing mechanism rotates the swing gate tab from the first position releasing the lockout lever for preventing further firing by actuation of the firing mechanism of the cartridge housing after use, blocking further activation of the firing mechanism;

wherein the swing gate tab moves between a first position substantially transverse to a longitudinal axis of the linear surgical stapler and a second position substantially parallel to the longitudinal axis of the linear surgical stapler, the swing gate tab sits above the lockout lever in its first position holding down the lockout lever in an unlocked position and wherein prior to firing of the linear surgical stapler the swing gate tab is positioned slightly forward of the lockout lever such that rotation of the swing gate tab causes the swing gate tab to come into contact with the lockout lever.

10. The linear surgical stapler according to claim 9, wherein the swing gate tab moves between a first position substantially transverse to a longitudinal axis of the linear surgical stapler and a second position substantially parallel to the longitudinal axis of the linear surgical stapler, such that when the swing gate tab is in its first position it sits forward of an upper surface of the lockout lever and during firing of the surgical stapler device the swing gate tab is rotated to its second position substantially parallel to the longitudinal axis of the surgical stapler device and removed from the upper surface of the lockout lever permitting the lockout lever to move into a locked position.

11. The linear surgical stapler according to claim 9, wherein the firing mechanism includes a firing bar and the force from the firing mechanism rotates the swing gate tab with enough force such that the firing bar deflects the lockout lever downwardly into a recess and out of the way of a firing bar and movement of the swing gate tab continues to its second position substantially parallel to the longitudinal axis of the surgical stapling device where, and once the firing mechanism is moved to its retracted position, the lockout lever returns to a blocking position preventing any further rotation of the swing gate and firing of the linear surgical stapler.

12. A linear surgical stapler adapted for applying a plurality of surgical fasteners to body tissue, the surgical stapler comprising:

an anvil structure;

a cartridge housing containing a plurality of surgical fasteners, the cartridge housing and anvil structure being relatively movable between a first spaced apart position and a second position in close approximation with one another;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners from the cartridge housing to be driven against the anvil structure; and

a lockout mechanism interacting with the cartridge housing for selective activation and deactivation of the linear surgical stapler by blocking the firing mechanism;

the lockout mechanism including a lockout lever mounted to a supporting structure of the linear surgical stapler in which the cartridge housing is positioned, the lockout lever cooperating with a swing gate pivotally secured to the cartridge housing wherein the swing gate selectively prevents movement of the lockout lever when the swing gate is in a first position such that firing of the linear surgical stapler by actuation of the firing mechanism rotates the swing gate from the first position releasing the lockout lever for preventing further firing by actuation of the firing mechanism of the cartridge housing after use, by blocking further activation of the firing mechanism; and

wherein a front facing surface of the swing gate includes a cut out section positioned for engaging a driver of the stapler and preventing further movement thereof.

13. The linear surgical stapler according to claim 12, wherein the swing gate is mounted along a side wall of the cartridge housing.

14. A linear surgical stapler adapted for applying a plurality of surgical fasteners to body tissue, the surgical stapler comprising:

an anvil structure;

a cartridge housing containing a plurality of surgical fasteners, the cartridge housing and anvil structure being relatively movable between a first spaced apart position and a second position in close approximation with one another;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners from the cartridge housing to be driven against the anvil structure; and

a lockout mechanism interacting with the cartridge housing for selective activation and deactivation of the linear surgical stapler by blocking the firing mechanism;

the lockout mechanism includes a lockout lever mounted to a supporting structure of the linear surgical stapler in which the cartridge housing is positioned, the lockout lever cooperating with a swing gate pivotally secured to the cartridge housing wherein the swing gate selectively prevents movement of the lockout lever when the swing gate is in a first position such that firing of the linear surgical stapler by actuation of the firing mechanism rotates the swing gate from the first position releasing the lockout lever for preventing further firing by actuation of the firing mechanism of the cartridge housing after use by blocking further activation of the firing mechanism; and

the cartridge module further including a lock tab which prevents movement of the swing gate after rotation of the swing gate during firing.

15. A linear surgical stapler adapted for applying a plurality of surgical fasteners to body tissue, the surgical stapler comprising:

an anvil structure;

a cartridge housing containing a plurality of surgical fasteners, the cartridge housing and anvil structure being relatively movable between a first spaced apart position and a second position in close approximation with one another;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners from the cartridge housing to be driven against the anvil structure, the firing mechanism including a firing bar movable between a first position and a retracted position; and

a lockout mechanism interacting with the cartridge housing for selective activation and deactivation of the linear surgical stapler by blocking the firing mechanism;

the lockout mechanism includes a swing gate tab pivotally secured to the cartridge housing at a position preventing movement of a lockout lever wherein the swing gate tab moves between a first position in which it prevents movement of the lockout lever and a second position in which the lockout lever is released for movement, such that firing of the linear surgical stapler by actuation of the firing mechanism rotates the swing gate tab releasing the lockout lever for preventing further firing of the cartridge housing after use, force from the firing mechanism rotates the swing gate tab with enough force such that the firing bar deflects the lockout lever downwardly into a recess and out of a way of the firing bar and movement of the swing gate tab continues to a second position of the swing gate substantially parallel to the longitudinal axis of the surgical stapling device where, and once the firing bar is moved to the retracted position, the lockout lever returns to a blocking position preventing any further rotation of the swing gate and firing of the linear surgical stapler.