Intervertebral implant

• US 7,641,693 B2
• Filed: 10/25/2005
• Issued: 01/05/2010
• Est. Priority Date: 04/28/2003
• Status: Active Grant

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Lechmann, Beat, Gutlin, Michael, Schar, Manuel
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): WOODALL, NICHOLAS W
• Application Number:
  US11/259,538
• Publication Number:
  US 20060100710A1
• Time in Patent Office: 1,533 Days
• Field of Search: 623 1711- 1716, 254/93.H, 254/93.R, 254/98, 254/103, 254/133.R
• US Class Current: 623/17.15
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30367 with additional means for preventing said rotation
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2230/0069 cylindrical

Abstract

An intervertebral implant having a lower implant part and an upper implant part. The lower implant part has an outer casing, a hollow cylindrical cavity, an axis of rotation, and an apposition part for contacting the lower vertebra. The upper implant part has an essentially circularly cylindrical shaft, which has an external thread, for extending into the cavity of the lower implant part, an axis of rotation, and an apposition part for contacting the upper vertebra. The two implant parts may be secured to prevent rotation about their axis of rotation. The implant also includes a ring with an internal thread, disposed between the two implant parts and interacts with the external thread of the upper implant part. Rotating the ring permits the distance between the two apposition parts to be adjusted. The ring may be axially fixed but rotatively movably with the lower implant part.

Claims

1. An intervertebral implant comprising:

a lower implant part having a hollow cylindrical cavity with an outer casing and an axis of rotation, and an apposition part intended for contacting a covering surface of an adjoining lower vertebra, the cavity in communication with a depression extending through the outer casing;

an upper implant part having an essentially circularly, cylindrical shaft having an external thread and an axis of rotation, and an apposition part intended for contacting a covering surface of an adjoining upper vertebra, wherein the shaft extends into the cavity of the lower implant part; and

a circular ring with an internal thread which is disposed between the upper implant part and the lower implant part and interacts with the external thread of the upper implant part,

wherein the upper implant part and the lower implant part are secured to prevent rotation about the axis of rotation,

wherein the upper implant part, the lower implant part and the ring are disposed coaxially along the axis of rotation, so that by rotating the ring on the external thread of the shaft, a distance between the two apposition parts can be variably changed,

wherein the ring includes a toroidal undercut and the outer casing of the lower implant part includes an annular bead, the toroidal undercut mates with the annular bead so that the ring is axially fixed but rotatively movably with the lower implant part, the toroidal undercut and the annular bead forming a continuous cylinder about the intervertebral implant; and

wherein the ring has an outer surface, an inner surface, a lower annular surface facing the lower implant part and an upper annular surface facing the upper implant part, the ring including a straight-cut ring gear suitable for accommodating a corresponding pinion, the straight-cut ring gear extending from the outer surface to the inner surface, and from the lower annular surface thereof.

2. An intervertebral implant according to claim 1, wherein the depression is comprised of a radially continuous depression, which is suitable for positioning and supporting a pinion with respect to the ring gear.

3. An intervertebral implant according to claim 1, wherein the circularly, cylindrical shaft of the upper implant part includes a guiding slot which extends parallel to the axis of rotation, and the outer casing of the lower implant part includes an inwardly protruding guiding element which engages the guiding slot to prevent rotation of the upper implant part with respect to the lower implant part, the guiding element being insertable via a radial opening formed in the outer casing.

4. An intervertebral implant according to claim 1, wherein the circularly, cylindrical shaft of the upper implant part has a smaller circumference than does the hollow cylindrical cavity of the lower implant part, so that the two components do not touch one another.

5. An intervertebral implant according to claim 1, wherein the external thread of the circularly cylindrical shaft and the internal thread of the ring are constructed to be self-locking.

6. An intervertebral implant according to claim 5, wherein the external thread pitch and the internal thread pitch ranges from 0.5 to 1.0 mm.

7. An intervertebral implant according to claim 1, wherein the external thread as well as the internal thread are constructed as right-handed threads.

8. An intervertebral implant according to claim 1, wherein the external and internal threads are constructed as double-lead threads.

9. An intervertebral implant according to claim 1, wherein the two apposition parts, each having an apposition surface, are constructed as panel-shaped elements which are aligned transversely to the axis of rotation with an apposition surface intended to be in contact with the covering surface of the adjoining vertebra.

10. An intervertebral implant according to claim 9, wherein the apposition surfaces form an angle between 83 degrees and 85 degrees with the axis of rotation.

11. An intervertebral implant according to claim 10, wherein the two apposition surfaces enclose an angle of 10 degrees to 14 degrees with one another.

12. An intervertebral implant according to claim 9, wherein at least one of the two apposition surfaces is curved to the outside.

13. An intervertebral implant according to claim 9, wherein the apposition surface of the lower implant part is constructed essentially flat.

14. An intervertebral implant comprising:

a lower implant part having a hollow cylindrical cavity with an outer casing and an axis of rotation, and an apposition part intended for contacting a covering surface of an adjoining lower vertebra, the outer casing having a depression extending therethrough and being in communication with the cavity;

an upper implant part with an essentially circularly, cylindrical shaft having an external thread and an axis of rotation, and an apposition part intended for contacting a covering surface of an adjoining upper vertebra, wherein the shaft extends into the cavity of the lower implant part; and

a circular ring with an internal thread which is disposed between the upper implant part and the lower implant part and interacts with the external thread of the upper implant part,

wherein the ring includes a toroidal undercut and the outer casing of the lower implant part includes an annular bead, the toroidal undercut mates with the annular bead so that the ring is axially fixed but rotatively movably with the lower implant part, the toroidal undercut and the annular bead forming a continuous cylinder about the intervertebral implant;

wherein the upper implant part, the lower implant part and the ring are disposed coaxially along the axis of rotation, so that by rotating the ring on the external thread of the shaft, a distance between the two apposition parts can be variably changed,

wherein the ring has an outer surface, an inner surface, a lower annular surface facing the lower implant part and an upper annular surface facing the upper implant part, the ring including a straight-cut ring gear suitable for accommodating a corresponding pinion, the straight-cut ring gear extending from the outer surface to the inner surface, and from the lower annular surface thereof, the ring gear being located on a plane generally perpendicular to the axis of rotation; and

wherein the upper implant part, the lower implant part and the ring are made from an X-ray-transmitting material.

15. The intervertebral implant of claim 14 wherein the X-ray transmitting material is a PEEK material.

16. An intervertebral implant comprising:

a lower implant part having a hollow cavity and an axis of rotation, and an apposition part intended for contacting an adjoining lower vertebra, the hollow cavity in communication with a depression in the lower implant part;

an upper implant part having a shaft having an external thread and an axis of rotation, and an apposition part intended for contacting an upper vertebra, wherein the shaft extends into the cavity of the lower implant part; and

a circular ring disposed between the upper implant part and the lower implant part, the ring having an internal thread for engaging the external thread of the upper implant part;

wherein the upper implant part and the lower implant part are secured to prevent rotation about the axis of rotation;

wherein rotating the ring about the shaft causes a change in distance between the two apposition parts; and

wherein the ring is axially fixed but rotatively movably with respect to the lower implant part, the ring and lower implant part being coupled together by a continuous surface that extends circumferentially about the axis of rotation; and

wherein the ring has an outer surface, an inner surface, a lower annular surface facing the lower implant part and an upper annular surface facing the upper implant part, the ring including a straight-cut ring gear suitable for accommodating a corresponding pinion, the straight-cut ring gear extending from the outer surface to the inner surface, and from the lower annular surface thereof, the ring gear facing directly toward the apposition part of the lower implant part.