Method and device for detecting the presence of multiple insults in an absorbent article

• US 7,642,396 B2
• Filed: 12/15/2006
• Issued: 01/05/2010
• Est. Priority Date: 08/31/2005
• Status: Active Grant

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Inventors: Rotroff, Cullen Patrick, Ales, Thomas M. III
• Primary Examiner(s): Stephens; Jacqueline F.
• Application Number:
  US11/611,435
• Publication Number:
  US 20070083174A1
• Time in Patent Office: 1,117 Days
• Field of Search: 604/361, 340/573.5, 340/572.1, 340/573.1, 340/604, 340/605
• US Class Current: 604/361
• CPC Class Codes: A61F 13/42 with wetness indicator or alarm
• CPC Class Codes: A61F 13/84 Accessories, not otherwise provided for, for absorbent pads
• CPC Class Codes: A61F 2013/8479 including electric or magnetic devices
• CPC Class Codes: A61F 2013/8482 including numeric control, e.g. using computer

Abstract

A method of detecting the presence of an insult in an absorbent article. An electrical property of the article is measured and digitized. To detect an insult, the digital values are used by a microprocessor to determine at least one of the following: (a) a slope in the electrical property compared to a threshold value; (b) a comparison of the electrical property over a period of time to a threshold value; and/or (c) a comparison of the electrical property to a determined threshold value.

Claims

1. A method of detecting the presence of an insult within an absorbent article, the absorbent article comprising two conductors, said method comprising:

monitoring an electrical resistance between the two conductors as the article is being worn by a wearer wherein the electrical resistance changes in response to an insult;

determining a slope of the electrical resistance over time;

comparing the slope to a threshold value to determine the presence of an insult.

2. The method as set forth in claim 1 further comprising communicating the presence of an insult to a caregiver and/or a wearer when the comparison of the slope to the threshold value indicates the presence of an insult.

3. The method as set forth in claim 1 wherein said monitoring comprises producing an analog output signal indicative of the electrical resistance of the article, and wherein said method of detecting further comprises

converting the analog output signal into digital values stored in a memory corresponding to the electrical resistance of the article at intervals of time,

calculating the slope in the electrical resistance of the article over time using the stored digital values, and

comparing the slope to a threshold value stored in the memory.

4. The method as set forth in claim 1 further comprising comparing the electrical resistance over a preset period of time to a threshold value to determine the presence of an insult.

5. The method as set forth in claim 4 further comprising determining a threshold value and comparing the electrical resistance to the determined threshold value to determine the presence of an insult.

6. The method as set forth in claim 1 further comprising determining a threshold value and comparing the electrical resistance to the determined threshold value to determine the presence of an insult.

13. The method as set forth in claim 8:

(1) wherein the article has a coform layer in contact with two conductors and wherein monitoring an electrical property comprises measuring a resistance value between the two conductors;

or

(2) wherein the article has a zone with lower levels of an absorbent material in contact with the two conductors and wherein monitoring an electrical property comprises measuring a resistance value between the two conductors.

7. A method of detecting the presence of an insult within an absorbent article, said method comprising:

monitoring an electrical property of the article as the article is being worn by a wearer wherein the electrical property changes in response to an insult; and

determining the presence of an insult based on a rate of change in the monitored electrical property, a percent change in the monitored electrical property, a moving average of the monitored electrical property, and a comparison of the monitored electrical property to a threshold value.

8. The method of claim 7 wherein the monitoring comprises sampling the electrical property at a sampling rate and wherein the threshold value is a function of the sampling rate.

9. The method as set forth in claim 8 further comprising communicating the presence of an insult to a caregiver and/or a wearer when the presence of an insult is determined.

10. The method as set forth in claim 8 wherein said monitoring comprises producing an analog output signal indicative of the electrical property of the article, and wherein said method of detecting further comprises

converting the analog output signal into digital values stored in a memory corresponding to the electrical property of the article at intervals of time,

calculating the electrical property over time using the stored digital values, and

comparing the electrical property over time to a threshold value stored in the memory.

11. The method as set forth in claim 10 wherein the electrical property comprises a resistance value of the absorbent article such that when the resistance over time is below the threshold value an insult is indicated.

12. The method as set forth in claim 8 further comprising determining a threshold value, wherein the comparison of the electrical property to a threshold value is a comparison of the electrical property to the determined threshold value.

14. A method of detecting the presence of a first insult and a second insult within an absorbent article, said method comprising:

monitoring an electrical resistance of the article as the article is being worn by a wearer wherein the electrical resistance changes in response to an insult;

determining a first threshold value;

comparing the electrical resistance to the first threshold value to determine the presence of a first insult;

after determining the presence of the first insult, sampling after a waiting period the electrical resistance for a set time to determine a second threshold value; and

comparing the electrical resistance to the second threshold value to determine the presence of a second insult.

15. The method of claim 14 wherein the first threshold value and the second threshold value are determined as a function of a moving average of the electrical resistance or as a function of a value of the electrical resistance over a preset period of time.

16. The method as set forth in claim 15 further comprising communicating the presence of an insult to a caregiver and/or a wearer when the electrical resistance compared to the first threshold value or the second threshold value is indicative of the presence of an insult.

17. The method as set forth in claim 15 wherein said monitoring comprises producing an analog output signal indicative of the electrical resistance of the article, and wherein said method of detecting further comprises

converting the analog output signal into digital values stored in a memory corresponding to the electrical resistance of the article at intervals of time, and

calculating the electrical resistance, the first threshold value, and the second threshold value using the stored digital values,

wherein comparing the electrical resistance to the first threshold value comprises comparing the calculated electrical resistance to the first threshold value, and

wherein comparing the electrical resistance to the second threshold value comprises comparing the calculated electrical resistance to the second threshold value.

18. The method as set forth in claim 17 wherein when the electrical resistance is below the first threshold value or the second threshold value an insult is indicated.

19. The method as set forth in claim 15 wherein the article has a coform layer in contact with two conductors and wherein monitoring an electrical resistance comprises measuring an electrical resistance value between the two conductors.

20. The method of claim 14, wherein the first threshold value is a first rate of change in electrical resistance, wherein the second threshold value is a second rate of change in electrical resistance, wherein monitoring the electrical resistance comprises sampling the electrical resistance at a first frequency until the electrical resistance is less than a third threshold value, wherein comparing the electrical resistance to a threshold value comprises:

when the electrical resistance is less than the third threshold value, sampling the electrical resistance at a second frequency higher than the first frequency to create a plurality of samples;

calculating a slope from the plurality of samples; and

comparing the calculated slope to the threshold value.

21. A sensor apparatus for use in detecting the presence of an insult within an absorbent article, the sensor apparatus comprising:

two conductors positioned within the absorbent article;

a measuring component for measuring an electrical resistance between the two conductors as the article is being worn by a wearer, the measuring component producing an analog output signal indicative of the electrical resistance;

an analog-to-digital converter for converting the analog signal of the measuring component into digital values; and

a microprocessor for receiving the digital values from the converter, said microprocessor determining one or more of the following;

(a) a slope of the electrical resistance or of a value which is a function of the electrical resistance, the slope being compared to a threshold;

(b) a comparison of the electrical resistance over a period of time to a threshold value; and

(c) a comparison of the electrical resistance to a threshold value;

said microprocessor determining the presence of an insult in the article as a function of determining (a), (b) and/or (c).

22. The sensor apparatus of claim 21, further comprising a wicking material in contact with the conductors to wick fluid across the two conductors.

23. The sensor apparatus of claim 21, wherein the absorbent article comprises a first zone having a first level of absorbent material and a second zone having a second level of absorbent material lower than the first level, wherein the conductors are placed in the second zone.

24. An article for use in potty-training a wearer of the article, the article comprising:

a liner adapted for contiguous relationship with the wearer'"'"'s body;

an outer cover in generally opposed relationship with the liner;

an absorbent body disposed between the liner and the outer cover, the absorbent body generally having a first ratio of fluff to super absorbent material (SAM), the absorbent body comprising a target zone having a second ratio of fluff to SAM different from the first ratio of fluff to SAM;

a pair of spaced apart generally parallel conductors positioned at least partially in the target zone;

a sensor for use in detecting the presence of an insult within the article, said sensor comprising

a measuring component for measuring an electrical resistance of the conductors as the article is being worn by a wearer, the measuring component producing an analog output signal indicative of the electrical resistance,

an analog-to-digital converter for converting the analog signal of the measuring component into digital values, and

a microprocessor for receiving the digital values from the converter, said microprocessor determining one or more of the following;

(a) a slope of the electrical resistance or of a value which is a function of the electrical resistance, the slope being compared to a threshold;

(b) a comparison of the electrical resistance over a period of time to a threshold value; and

(c) a comparison of the electrical resistance to a threshold value;

said microprocessor determining the presence of an insult in the article as a function of determining (a), (b) and/or (c); and

an alarm device for receiving an electrical signal from the microprocessor indicating that the microprocessor has determined the presence of an insult in the article, said alarm device notifying a caregiver and/or the wearer of the presence of the insult in the article.

25. The article of 24, wherein the second ratio of fluff to SAM is higher than the first ratio of fluff to SAM.