Ultrasound handpiece

• US 7,645,256 B2
• Filed: 07/18/2005
• Issued: 01/12/2010
• Est. Priority Date: 08/12/2004
• Status: Active Grant

• Current Assignee: Alcon Incorporated
• Original Assignee: Alcon Incorporated
• Inventors: Chon, James Y., Boukhny, Mikhail, Salehi, Ahmad
• Primary Examiner(s): Ho; (Jackie) Tan-Uyen T.
• Assistant Examiner(s): Dornbusch; Dianne
• Application Number:
  US11/183,591
• Publication Number:
  US 20060041220A1
• Time in Patent Office: 1,639 Days
• Field of Search: 600/437, 600/439, 600/471, 604/22, 606/107, 606/159, 606/169, 606/170, 606/171, 606/180, 606/1
• US Class Current: 604/22
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/22015 with details of the transmission member
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2017/320098 with transverse or torsional motion
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic

Abstract

A handpiece having at least one set of piezoelectric elements polarized to produce longitudinal motion when excited at the relevant resonant frequency. The piezoelectric crystals are connected to an ultrasonic horn to which a cutting tip is attached. The horn and/or the cutting tip contains a plurality of diagonal slits or grooves. The slits or grooves produce optimized torsional movement in the cutting tip when the piezoelectric crystals are excited at a second resonant frequency.

Claims

1. An ultrasonic handpiece, comprising:

a) a handpiece shell;

b) an ultrasound horn held within the shell; and

c) a plurality of piezoelectric elements connected to the horn, the piezoelectric elements producing torsional movement in the horn in response to a drive signal having a first frequency and a first amplitude and longitudinal movement in the horn in response to a drive signal having a second frequency and a second amplitude;

wherein the drive signal having the first frequency is alternated with the drive signal having the second frequency; and

further wherein the piezoelectric elements and the horn are held within the shell so that a torsional nodal point and a proximal longitudinal nodal point are coincident at a plug that seals the shell on an end of the handpiece opposite a cutting tip.

2. The apparatus of claim 1 wherein the drive signal having the first frequency and the drive signal having the second frequency do not overlap.

3. The apparatus of claim 1 wherein the drive signal having the first frequency and the drive signal having the second frequency overlap.

4. The ultrasonic handpiece of claim 1 wherein the first amplitude and the second amplitude are modulated.

5. An ultrasonic handpiece, comprising:

a) a handpiece shell;

b) an ultrasound horn held within the shell; and

c) a plurality of piezoelectric elements connected to the horn, the piezoelectric elements producing torsional movement in the horn in response to a drive signal having a first frequency and a first amplitude and longitudinal movement in the horn in response to a drive signal having a second frequency and a second amplitude;

wherein the drive signal having the first frequency is applied continuously and the drive signal having the second frequency is pulsed; and

further wherein the piezoelectric elements and the horn are held within the shell so that a torsional nodal point and a proximal longitudinal nodal point are coincident at a plug that seals the shell on an end of the handpiece opposite a cutting tip.

6. The ultrasonic handpiece of claim 5 wherein the first amplitude and the second amplitude are modulated.

7. An ultrasonic handpiece, comprising:

a) a handpiece shell;

b) an ultrasound horn held within the shell; and

c) a plurality of piezoelectric elements connected to the horn, the piezoelectric elements producing torsional movement in the horn in response to a drive signal having a first frequency and a first amplitude and longitudinal movement in the horn in response to a drive signal having a second frequency and a second amplitude;

wherein the drive signal having the first frequency is pulsed and the drive signal having the second frequency is applied continuously; and

further wherein the piezoelectric elements and the horn are held within the shell so that a torsional nodal point and a proximal longitudinal nodal point are coincident at a plug that seals the shell on an end of the handpiece opposite a cutting tip.

8. The ultrasonic handpiece of claim 7 wherein the first amplitude and the second amplitude are modulated.

9. An ultrasonic handpiece, comprising:

a) a handpiece shell;

b) an ultrasound horn held within the shell; and

c) a plurality of piezoelectric elements connected to the horn, the piezoelectric elements producing torsional movement in the horn in response to a drive signal having a first frequency and a first amplitude and longitudinal movement in the horn in response to a drive signal having a second frequency and a second amplitude;

wherein the drive signal having the first frequency and the drive signal having the second frequency are provided in pulses that overlap completely; and

further wherein the piezoelectric elements and the horn are held within the shell so that a torsional nodal point and a proximal longitudinal nodal point are coincident at a plug that seals the shell on an end of the handpiece opposite a cutting tip.

10. The ultrasonic handpiece of claim 9 wherein the first amplitude and the second amplitude are modulated.

11. An ultrasonic handpiece comprising:

a handpiece shell;

an ultrasonic horn at least partially located in the shell;

a piezoelectric element connected to the horn, the piezoelectric element producing torsional movement in the horn in response to a drive signal having a first frequency and longitudinal movement in the horn in response to a drive signal having a second frequency; and

a plug that seals the shell on an end of the handpiece opposite a cutting tip;

wherein a torsional nodal point and a longitudinal nodal point are coincident at the plug.

12. The handpiece of claim 11 wherein the drive signal having the first frequency is alternated with the drive signal having the second frequency.

13. The handpiece of claim 11 wherein the drive signal having the first frequency is applied continuously and the drive signal having the second frequency is pulsed.

14. The handpiece of claim 11 wherein the drive signal having the first frequency is pulsed and the drive signal having the second frequency is applied continuously.

15. The handpiece of claim 11 wherein the drive signal having the first frequency and the drive signal having the second frequency are applied continuously.

16. The handpiece of claim 11 wherein the drive signal having the first frequency and the drive signal having the second frequency are provided in pulses that overlap completely.

17. An ultrasonic handpiece comprising:

a handpiece shell;

an ultrasonic horn at least partially located in the shell and coupled to the shell at a plug that seals the shell on an end of the handpiece opposite a cutting tip; and

a piezoelectric element connected to the horn, the piezoelectric element producing torsional movement in the horn in response to a drive signal having a first frequency and longitudinal movement in the horn in response to a drive signal having a second frequency;

wherein a torsional nodal point and a longitudinal nodal point are coincident at the plug.

18. The handpiece of claim 17 wherein the drive signal having the first frequency is alternated with the drive signal having the second frequency.

19. The handpiece of claim 17 wherein the drive signal having the first frequency is applied continuously and the drive signal having the second frequency is pulsed.

20. The handpiece of claim 17 wherein the drive signal having the first frequency is pulsed and the drive signal having the second frequency is applied continuously.

21. The handpiece of claim 17 wherein the drive signal having the first frequency and the drive signal having the second frequency are applied continuously.

22. The handpiece of claim 17 wherein the drive signal having the first frequency and the drive signal having the second frequency are provided in pulses that overlap completely.