Surgical instrument

• US 7,648,519 B2
• Filed: 01/02/2007
• Issued: 01/19/2010
• Est. Priority Date: 09/13/2006
• Status: Active Grant

• Current Assignee: Endobotics, LLC
• Original Assignee: Cambridge Endoscopic Devices Inc.
• Inventors: Lee, Woojoong, Chamorro, Andres, Lee, Woojin
• Primary Examiner(s): Manahan; Todd E
• Assistant Examiner(s): BLATT, ERIC D
• Application Number:
  US11/649,352
• Publication Number:
  US 20080065116A1
• Time in Patent Office: 1,113 Days
• Field of Search: 606139-146, 606/205, 403/90, 403/122
• US Class Current: 606/205
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2017/2925 Pistol grips
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2946 Locking means

Abstract

A surgical instrument that includes an instrument shaft having proximal and distal ends, a tool disposed from the distal end of the instrument shaft, a control handle disposed from the proximal end of the instrument shaft, a distal motion member for coupling the distal end of the instrument shaft to the tool, a proximal motion member for coupling the proximal end of the instrument shaft to the handle, actuation means extending between the distal and proximal motion members for coupling motion of the proximal motion member to the distal motion member for controlling the positioning of the tool and a locking mechanism for fixing the position of the tool at a selected position and having locked and unlocked states.

Claims

1. A surgical instrument comprising:

an instrument shaft having proximal and distal ends;

a tool disposed from the distal end of the instrument shaft;

a control handle coupled from the proximal end of the instrument shaft;

a distal bendable member for coupling the distal end of said instrument shaft to said tool;

a proximal bendable member for coupling the proximal end of said instrument shaft to said control handle;

actuation means extending between said distal and proximal bendable members for coupling motion of said proximal bendable member to said distal bendable member for controlling the positioning of said tool;

and a locking mechanism for fixing the position of the tool at a selected position;

said locking mechanism including a ball and socket arrangement disposed about said proximal bendable member and a locking member for locking said ball and socket arrangement and having locked and unlocked states;

said control handle having a proximal end and a distal end;

said ball and socket arrangement including an annular member integral with the distal end of the control handle, having an outer surface for support of the locking member thereabout and having an inner surface defining a spherical shaped socket;

said ball and socket arrangement further including a hollow ball member having an internal hollow chamber and an outer spherical shaped surface that mates with the spherical shaped socket;

said hollow ball member supported within said socket and constructed and arranged to contact the proximal bendable member with at least a portion of the proximal bendable member disposed in the internal hollow chamber of the hollow ball member.

2. The surgical instrument of claim 1 further including a rotation means disposed adjacent the control handle and rotatable relative to the control handle for causing a corresponding rotation of the instrument shaft and tool.

3. The surgical instrument of claim 2 wherein said rotation means comprises a rotation knob that is adapted to rotate the tool about a distal tool roll axis and said rotation knob is disposed between said control handle and proximal bendable member.

4. The surgical instrument of claim 1 wherein said control handle comprises a pistol grip handle having an engagement horn to assist in holding the handle.

5. The surgical instrument of claim 4 further including a rotation means that comprises a rotation knob that is disposed at the distal end of the handle and wherein said horn is disposed proximally of the rotation knob and on the top of the pistol grip handle.

6. The surgical instrument of claim 4 including an actuation lever supported from said pistol grip handle at a pivot point at the proximal end of the handle.

7. The surgical instrument of claim 6 wherein said actuation lever has a free end with a finger loop for receiving a users finger to control the lever.

8. The surgical instrument of claim 1 including a tool actuation cable that extends from said tool to said handle, a slider for capturing the proximal end of said tool actuation cable and an actuation lever supported at said handle for controlling the translation of said slider.

9. The surgical instrument of claim 8 including a slideway for receiving said slider, a pair of springs disposed in said slider and a rotational barrel disposed between said springs and for holding the proximal end of said tool actuation cable.

10. The surgical instrument of claim 1 including a rotation knob at the control handle that controls the tool to rotate therewith in both the locked and unlocked states of the locking mechanism.

11. The surgical instrument of claim 1 wherein said annular member includes a distal collar with the socket formed on the inner surface of the collar and said locking member comprises a cinch member that includes an annular cinch ring that is disposed about said distal collar.

12. The surgical instrument of claim 11 including a tongue and groove interconnection between said cinch ring and collar so as to permit rotation therebetween while preventing axial movement.

13. The surgical instrument of claim 12 including a pivot piece on said cinch ring having opposed locked and unlocked positions.

14. The surgical instrument of claim 11 wherein said distal collar has one or more slots defining a split hub to enable the socket to be compressed about the ball member as the cinch ring is locked.

15. In a medical instrument having a proximal control handle and a distal tool that are intercoupled by an elongated instrument shaft that is meant to pass internally of an anatomic body, proximal and distal bendable members that respectively intercouple said proximal control handle and said distal tool with said instrument shaft, cable actuation means disposed between said bendable members, for controlling the positioning of said distal tool from said control handle, and a locking mechanism for fixing the position of the tool at a selected position;

said locking mechanism comprising a ball and socket structure coupled between the control handle and proximal bendable member and a locking member for locking said ball and socket structure and having locked and unlocked states;

said handle having means defining a partially spherical shaped socket of the ball and socket structure;

a hollow ball member of the ball and socket structure having an internal hollow chamber and an outer partially spherical shaped surface that mates with the partially spherical shaped socket;

said hollow ball member supported within said partially spherical shaped socket and constructed and arranged to contact the proximal bendable member with at least a portion of the proximal bendable member disposed in the internal hollow chamber of the hollow ball member;

said locking member in the locked state compressing the socket relative to the ball member so as to fix the position of the proximal bendable member and, in turn, the distal bendable member and tool.

16. The medical instrument of claim 15 wherein said cable means are constrained along substantially the entire length thereof.

17. The medical instrument of claim 15 wherein said constraining means includes a shaft filler disposed in said instrument shaft about said cable means.

18. The medical instrument of claim 15 wherein said means defining a partially spherical shaped socket of the ball and socket structure comprises a split hub that is coupled with the control handle.

19. The medical instrument of claim 18 wherein said control handle has proximal and distal ends and further including a plurality of struts that connect the split hub with the distal end of the control handle.

20. The medical instrument of claim 19 wherein said split hub is annular in shape and said struts are spacedly disposed about the split hub.

21. The medical instrument of claim 20 wherein the partially spherical shaped socket is formed on an inner surface of the split hub.

22. The medical instrument of claim 21 wherein said split hub has an outer surface for receiving the locking member.

23. The medical instrument of claim 22 wherein said locking member comprises a cinch ring that interlocks with the outer surface of the split hub.

24. The medical instrument of claim 23 wherein said cinch ring also includes a locking lever mounted from the cinch ring.

25. The medical instrument of claim 24 wherein the locking lever has a locked position and an unlocked position, one end of the cinch ring is in the form of a detachable hook that snap fits over a pin and sits in a slot of the lever when the ring is locked, and other end of the cinch ring is in the form of two bales that snap fit over a pin formed on the sides of the lever.

26. The medical instrument of claim 24 wherein the cinch ring is free to rotate around the split hub when the lever is released by means of a spline that rides in a groove in the outer circumference of the split hub allowing for left or right handed operation of the instrument.

27. The medical instrument of claim 15 wherein the control handle has a proximal end and a distal end and the ball and socket structure includes a split hub integral with the distal end of the control handle.

28. The medical instrument of claim 27 wherein the locking member comprises a cinch ring and the split hub has an outer surface for support of the cinch ring thereabout.

29. The medical instrument of claim 15 wherein said means defining a partially spherical shaped socket of the ball and socket structure comprises a compressible hub and said locking member comprises a cinch ring that interlocks with an outer surface of the compressible hub.

30. The medical instrument of claim 29 wherein said cinch ring also includes a locking lever mounted from the cinch ring.

31. The medical instrument of claim 29 wherein said compressible hub comprises a split hub having slots that enable compression of the hub about the ball member when the cinch ring is compressed.

32. The medical instrument of claim 15 wherein the hollow ball member includes a distal neck that is contiguous with a partially spherical ball end having a spherical outer surface.