System for generating electricity from a chemical hydride

• US 7,648,786 B2
• Filed: 07/26/2007
• Issued: 01/19/2010
• Est. Priority Date: 07/27/2006
• Status: Expired due to Fees

• Current Assignee: Molly Alonso
• Original Assignee: Trulife Incorporated (Trulife)
• Inventors: Brydon, Chris, Patton, John, Shurtleff, Kevin, Ladd, Eric, Pearson, Ken
• Primary Examiner(s): Alejandro; Raymond
• Application Number:
  US11/829,035
• Publication Number:
  US 20080026269A1
• Time in Patent Office: 908 Days
• Field of Search: 429/22, 429/23, 429/25, 429/34, 429/19, 429/21, 429/30
• US Class Current: 429/421
• CPC Class Codes: H01M 16/006 of fuel cells with rechargeable batteries
• CPC Class Codes: H01M 2008/1095 Fuel cells with polymeric electrolytes
• CPC Class Codes: H01M 8/04007 related to heat exchange
• CPC Class Codes: H01M 8/04208 Cartridges, cryogenic media or cryogenic reservoirs
• CPC Class Codes: H01M 8/04216 characterised by the choice for a specific material, e.g. carbon, hydride, absorbent
• CPC Class Codes: H01M 8/04365 of other components of a fuel cell or fuel cell stacks
• CPC Class Codes: H01M 8/04373 of auxiliary devices, e.g. reformers, compressors, burners
• CPC Class Codes: H01M 8/04388 of anode reactants at the inlet or inside the fuel cell
• CPC Class Codes: H01M 8/04567 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04597 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04619 of fuel cell stacks
• CPC Class Codes: H01M 8/04626 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04664 Failure or abnormal function
• CPC Class Codes: H01M 8/04731 of other components of a fuel cell or fuel cell stacks
• CPC Class Codes: H01M 8/04738 of auxiliary devices, e.g. reformer, compressor, burner
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: H01M 8/04761 of fuel cell exhausts
• CPC Class Codes: H01M 8/04776 at auxiliary devices, e.g. reformer, compressor, burner
• CPC Class Codes: H01M 8/04955 Shut-off or shut-down of fuel cells
• CPC Class Codes: H01M 8/065 by dissolution of metals or alloys; by dehydriding metallic substances
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02E 60/50 : Fuel cells

Abstract

A system is disclosed to generate electric power from a chemical hydride. A fuel cartridge produces hydrogen by reacting a liquid with a chemical hydride. A fuel cell stack generates electric power using an oxygen source and the produced hydrogen. An electric power storage device is coupled with the fuel cell stack. The electric power storage device stores and supplies electric power. One or more liquid sources inject the liquid into the fuel cartridge at a variable rate. A controller calculates a liquid injection rate for the one or more liquid sources based on power demands of an electric load.

Claims

1. A system to manage the generation and use of electric power from a chemical hydride, the system comprising:

a fuel cartridge configured to produce hydrogen by reacting a liquid reactant with a chemical hydride, the production of hydrogen having a hydrogen production delay;

a fuel cell stack configured to generate electric power using an oxygen source and the produced hydrogen;

an electric power storage device coupled with the fuel cell stack, the electric power storage device configured to store and supply electric power;

a hydrogen pressure sensor that measures a hydrogen gas pressure at an output of the fuel cartridge;

one or more liquid sources configured to inject the liquid reactant into the fuel cartridge at a liquid injection rate that is adjustable; and

a controller configured to manage the liquid injection rate for the one or more liquid sources in response to the hydrogen gas pressure, the controller further configured to balance a supply of electric power delivered to an electric load between the electric power generated by the fuel cell stack and the electric power stored by the electric power storage device in response to the hydrogen production delay, such that the supply of electric power satisfies the electric load.

2. The system of claim 1, wherein the controller further comprises a cartridge fill state module configured to calculate an estimate of an amount of hydrogen gas producible by the fuel cartridge based on the amount of liquid that the one or more liquid sources inject into the fuel cartridge.

3. The system of claim 2, wherein the one or more liquid sources comprise a liquid reservoir and one or more pumps, each of the one or more pumps configured to pump a substantially consistent amount of liquid into the fuel cartridge at the liquid injection rate.

4. The system of claim 1, further comprising one or more electrical sensors coupled to the electric power storage device, the one or more electrical sensors configured to report one of a voltage and a current at one or more electrical poles of the electric power storage device to the controller.

5. A system to generate electric power from a chemical hydride, the system comprising:

a removable fuel cartridge configured to produce hydrogen by reacting water with a chemical hydride within the removable fuel cartridge, the removable fuel cartridge comprising a hydrogen outlet port that releases the produced hydrogen;

a fuel cell stack configured to generate electric power using air and the produced hydrogen, the fuel cell stack in fluid communication with the hydrogen outlet port such that the fuel cell stack receives the produced hydrogen that the hydrogen outlet port releases;

an electric power storage device coupled with the fuel cell stack, the electric power storage device configured to store and supply electric power;

one or more water pumps configured to inject water from a water supply into the fuel cartridge at a water injection rate that is adjustable, the water injection rate determining an amount of water that the one or more water pumps inject into the fuel cartridge over time; and

a controller configured to manage the water injection rate for each of the one or more water pumps based on a hydrogen pressure of the produced hydrogen.

6. The system of claim 5, further comprising a ground fault circuit interrupter configured to interrupt the electric circuit in response to an electrical leak in the circuit.

7. The system of claim 5, further comprising a circuit breaker configured to interrupt the electric circuit in response to one of an electrical overload and an electrical short in the electric circuit.

8. The system of claim 5, further comprising one or more circuit boards that cooperate to support the controller and electrical components of the system, the one or more circuit boards disposed in a position at an upper end of the system, the position selected to prevent contact of the circuit boards with water collected within the system.

9. The system of claim 5, further comprising one or more alignment sensors configured to report to the controller whether the fuel cartridge has a predetermined alignment relative to the system.

10. The system of claim 5, further comprising a water level detector configured to report a water level of the water supply to the controller.

11. The system of claim 5, further comprising one or more temperature sensors configured to report one or more of a fuel cartridge temperature, a fuel cell stack temperature, and a system temperature to the controller.

12. The system of claim 11, further comprising a fuel cartridge cooling system configured to cool the fuel cartridge in response to one or more temperature inputs from the one or more temperature sensors.

13. The system of claim 11, further comprising a fuel cell stack cooling system configured to cool the fuel cell stack in response to one or more temperature inputs from the one or more temperature sensors.

14. The system of claim 5, further comprising a fuel cartridge pressure sensor configured to report a hydrogen pressure at the hydrogen outlet port of the fuel cartridge to the controller.

15. The system of claim 5, further comprising a fuel cell pressure sensor and a hydrogen purge valve, the fuel cell pressure sensor configured to report a hydrogen pressure within the fuel cell stack to the controller, and the hydrogen purge valve configured to release hydrogen gas from the fuel cell stack based on an input from the controller.

16. The system of claim 5, further comprising a user interface having a display and a keypad, the user interface configured to communicate one or more system status messages to a user and to receive input from the user.