System and method for selectively dimming an LED

• US 7,649,327 B2
• Filed: 08/18/2006
• Issued: 01/19/2010
• Est. Priority Date: 05/22/2006
• Status: Expired due to Fees

• Current Assignee: Permlight Products Inc
• Original Assignee: Permlight Products Inc
• Inventors: Peng, Chris
• Primary Examiner(s): Owens; Douglas W
• Assistant Examiner(s): A; Minh D
• Application Number:
  US11/506,709
• Publication Number:
  US 20070267984A1
• Time in Patent Office: 1,250 Days
• Field of Search: 315/312, 315/291, 315/307, 315/209.R
• US Class Current: 315/312
• CPC Class Codes: H05B 45/31 Phase-control circuits
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

Embodiments of the present disclosure include an LED ballast circuit for dimming one or more LEDs using a phase controlled dimmer switch. The LED ballast circuit has a power conditioning unit which includes a substantially fixed duty cycle clock for outputting a clock cycle and a transformer configured to store energy and discharge a substantial portion of the stored energy once per clock cycle in order to power one or more LEDs. The LED ballast circuit and load collectively behave like a resistor.

Claims

1. A lighting fixture adapted to be dimmable by a thyristor-based dimmer, the fixture comprising:

a power conditioning unit adapted to accept an AC electrical input and having an output, the power conditioning unit comprising;

a switching MOSFET;

a control circuit adapted to output a switching clock cycle and duty cycle that are generally fixed during normal operation of the power conditioning unit, the duty cycle and clock cycle adapted to gate the switching MOSFET; and

a transformer having a primary winding configured to store electrical energy when the MOSFET is gated on, a secondary winding of the transformer receiving electrical energy from the primary winding and delivering it to the outlet;

an impedance matching unit connected in series between a thyristor-based dimmer and the rest of the power conditioning unit, wherein the impedance matching resistor is chosen to prevent a false trigger by the thyristor-based dimmer;

a lighting unit connected to the power conditioning unit output and adapted to receive electric power therefrom, the lighting unit comprising one or more light emitting diodes (LEDs);

wherein the duty cycle, clock and transformer are chosen so that the primary winding discharges substantially all of the energy stored therein at least once per a predetermined number of clock cycles.

2. A lighting fixture as in claim 1, wherein the duty cycle, clock and transformer are chosen so that the primary winding discharges substantially all of the energy stored therein every clock cycle.

3. A lighting fixture as in claim 1, wherein the power conditioning unit and lighting unit collectively emulate a resistor during normal operation.

4. A lighting fixture as in claim 3, wherein the power conditioning unit additionally comprises a filter capacitor, a storage capacitor, and a transistor, and wherein power for the control circuit is regulated by the filter capacitor and fed through the transistor to the storage capacitor, and wherein the storage capacitor provides a substantially constant DC voltage to the control circuit.

5. A lighting fixture as in claim 4 additionally comprising a second secondary winding of the transformer, wherein the second secondary winding of the transformer provides a second power supply to the control circuit.

6. A lighting fixture as in claim 5 additionally comprising a third secondary winding of the transformer, wherein the third secondary winding is arranged to smooth power delivery to the filter capacitor.

7. A lighting fixture as in claim 1 additionally comprising an over-voltage protector configured to automatically adjust the duty cycle to prevent damage due to a non-normal operating condition in which the load voltage exceeds a rated voltage of the fixture.

8. A lighting fixture as in claim 7, wherein the power conditioning unit additionally comprises a filter capacitor, a storage capacitor, and a transistor, and wherein power for the control circuit is regulated by the filter capacitor and fed through the transistor to the storage capacitor, and wherein the storage capacitor provides a substantially constant DC voltage to the control circuit, the fixture additionally comprising a second secondary winding of the transformer that communicates with the storage capacitor, and wherein the control circuit is adapted to compare a divided portion of the voltage across the storage capacitor with a reference voltage and reduce the duty cycle if the divided voltage exceeds the reference voltage.

9. A lighting fixture as in claim 8, wherein the control circuit is adapted to increase the duty cycle if the divided voltage is less than the reference voltage.

10. A lighting fixture as in claim 1, wherein the generally fixed duty cycle is between about 35% and about 65%.

11. A lighting fixture as in claim 10, wherein the generally fixed duty cycle is between about 40% and about 50%.

12. A lighting fixture as in claim 1, wherein the power conditioning unit comprises a manually-adjustable variable resistor configured to adjust the switching frequency.

13. A lighting fixture as in claim 12, wherein the variable resistor is adapted to be adjusted during manufacture of the power conditioning unit so as to calibrate the switching frequency to a chosen value, and wherein the variable resistor is not accessible for adjustment during normal operation of the power conditioning unit.

14. A lighting fixture as in claim 1, wherein the power conditioning unit is configured to operate at a rated voltage during normal operation, wherein the control circuit is configured so that when a load voltage differs significantly from the rated voltage, a non-normal condition is indicated, and the duty cycle is adjusted so as to adjust the power delivered to the load until the load voltage generally corresponds to the rated voltage, at which time the power conditioning unit returns to a normal condition.

15. A lighting fixture as in claim 1, wherein the transformer is configured to provide electrical isolation between the lighting unit and the relatively high input voltage.

16. A lighting fixture as in claim 15, wherein the power conditioning unit is enclosed within a housing, and a pair of apertures are formed through the housing to provide access to the power conditioning unit output, and a relatively low voltage is arranged across the output.

17. A method of dimming an LED using a thyristor-based dimmer, comprising:

providing an LED;

providing an LED driver comprising a substantially fixed operating frequency clock and a transformer;

providing a thyristor-based dimmer adapted to supply a power to the LED driver;

providing an impedance matching unit connected in series between a thyristor-based dimmer and the rest of the power conditioning unit, wherein the impedance matching resistor is chosen to prevent a false trigger by the thyristor-based dimmer;

supplying power to the transformer as a function of the duty cycle so as to charge the transformer;

wherein the transformer is adapted to substantially fully discharge at least once per a predetermined number of clock cycles; and

directing at least a portion of the energy discharged from the transformer to the LED.

18. The method of claim 17, wherein the transformer is adapted to substantially fully discharge once per duty cycle.

19. The method of claim 17, wherein a duty cycle of the substantially fixed frequency clock is between about 35% and about 60%.

20. The method of claim 17, wherein a duty cycle of the substantially fixed frequency clock is between about 40% and about 50%.

21. The method of claim 17, wherein the transformer is adapted to provide electrical isolation.

22. The method of claim 17, wherein the LED driver further comprises a screw-plug connection.

23. The method of claim 17 additionally comprising providing a variable resistor configured to adjust the operating switching frequency, and adjusting the variable resistor to adjust the switching frequency.

24. The method of claim 23, further comprising adjusting the substantially fixed switching frequency during manufacturing.

25. A light emitting diode dimming circuit for use with a thyristor-based dimmer switch, the light emitting diode dimmer circuit comprising:

a switching MOSFET;

a control circuit configured to provide a clock frequency and a duty cycle gate drive signal for controlling the MOSFET, the frequency and duty cycle being generally fixed during normal operation;

a transformer configured to store energy and discharge substantially all of the stored energy at least once per a predetermined number of clock cycles;

an impedance matching unit connected in series between a thyristor-based dimmer and the rest of the power conditioning unit, wherein the impedance matching resistor is chosen to prevent a false trigger by the thyristor-based dimmer; and

one or more light emitting diodes configured to receive at least a portion of energy discharged by the transformer.

26. The light emitting diode dimming circuit of claim 25, wherein the transformer discharges substantially all of the stored energy once per each duty cycle.

27. The light emitting diode dimming circuit of claim 25, wherein the substantially fixed duty cycle is between about 35% and about 65%.

28. The light emitting diode dimming circuit of claim 25, wherein the substantially fixed duty cycle is between about 40% and about 50%.

29. The light emitting diode dimming circuit of claim 25, wherein the transformer is configured to provide electrical isolation.

30. The light emitting diode dimming circuit of claim 25, wherein the control circuit is adapted to sense a non-normal operating condition indicated by a changing output voltage, the control circuit is adapted to change the duty cycle to stabilize output voltage within a preset range, and wherein the control circuit maintains normal operation when the output voltage is stabilized.