Apparatus and systems for common mode voltage-based AC fault detection, verification and/or identification

• US 7,649,360 B2
• Filed: 01/18/2008
• Issued: 01/19/2010
• Est. Priority Date: 01/18/2008
• Status: Expired due to Fees

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations Incorporated (General Motors Company)
• Inventors: Namuduri, Chandra S., Ivan, William T.
• Primary Examiner(s): NGUYEN, HOAI AN D
• Application Number:
  US12/016,530
• Publication Number:
  US 20090184718A1
• Time in Patent Office: 732 Days
• Field of Search: 324/522, 324/512, 324/500, 324415-424, 324/509, 324/510, 324/523, 324/555, 324/527, 324/528, 324/531, 324/772, 324/503, 361/1, 361/102, 361/42, 361/86, 702/58, 702/59, 702/64, 702/185, 714/25
• US Class Current: 324/503
• CPC Class Codes: B60K 6/46 Series type
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60W 2050/0006 Digital architecture hierarchy
• CPC Class Codes: B60W 2050/146 Display means
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/42 AC power supplies
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

Apparatus for AC fault (ACF) detection are provided. In addition, apparatus for AC fault (ACF) detection and verification are provided. In addition, apparatus for identification of a module which is the cause of an AC fault (ACF) are provided. In one implementation, one or more of these apparatus can be combined to provide a fast, simple, low cost and reliable ACF detection, verification and/or identification circuit.

Claims

1. A circuit for detecting an AC fault (ACF) caused by a module coupled to a bus of a hybrid/electric power train system, comprising:

a common mode voltage detector circuit designed to receive a high-voltage DC input signal, and to generate a common mode AC voltage signal (V_CM) biased at approximately zero volts by removing a differential mode voltage component from the high-voltage DC input signal; and

a magnitude detector coupled to the common mode voltage detector circuit and designed to measure a magnitude of the common mode AC voltage signal (V_CM), determine whether a measured magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to a fault detection threshold voltage (V_TH) and to generate an ACF detection signal when the measured magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to the fault detection threshold voltage (V_TH).

2. A circuit according to claim 1, wherein the circuit is also for verifying the AC fault (ACF), and further comprising:

a fault verification unit, coupled to the magnitude detector, and comprising;

a cycle counter designed to receive the ACF detection signal and the common mode AC voltage signal (V_CM), and wherein the cycle counter comprises;

a register which maintains a count which indicates a number of consecutive periods that the magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to the fault detection threshold voltage (V_TH), wherein the cycle counter increments the count maintained by the register each time an ACF voltage spike is present in the common mode AC voltage signal (V_CM) while the cycle counter is enabled by the ACF detection signal.

3. A circuit according to claim 2, wherein the cycle counter generates a fault verification signal to indicate that detection of the ACF has been verified when the count is greater than or equal to a particular threshold number.

4. A circuit according to claim 3, wherein the count is greater than or equal to a particular threshold number when the number of consecutive periods during which an ACF voltage spike is detected is greater than or equal to the particular threshold number thereby indicating that the common mode AC voltage signal (V_CM) includes a consecutive number of ACF pulses.

5. A circuit according to claim 2, wherein the cycle counter resets the register when the fault voltage spikes are not greater than or equal to V_TH.

6. A circuit according to claim 1, wherein the circuit is also for identifying the one of the modules which caused the AC fault (ACF), wherein each module has a fundamental operating frequency (f_CM) associated therewith, and further comprising:

a detector designed to determine a frequency (f) of the common mode AC voltage signal, and to generate a frequency (f) identification signal which indicates a fundamental operating frequency (f_CM) within the common mode AC voltage signal.

7. A circuit according to claim 6, further comprising:

a module identification unit, coupled to the detector, and is designed to receive the frequency (f) identification signal, to determine the one of the modules that is the source of the ACF based on the fundamental operating frequency (f_CM) specified in the frequency (f) identification signal, and to generate a module identification signal which identifies the one of the modules that is the source of the ACF.

8. A circuit according to claim 7, wherein the module identification unit comprises:

a lookup table which associates each module with a corresponding operating frequency of that module, wherein the module identification unit determines the one of the modules that is the source of the ACF based on the fundamental operating frequency (f_CM) specified in the frequency (f) identification signal by performing a lookup in the lookup table.

9. A circuit according to claim 7, further comprising:

a fault indicator unit coupled to the fault verification unit and the module identification unit, wherein the fault indicator unit receives the fault verification signal and the module identification signal, and generates information which identifies the module which is causing the ACF.

10. A circuit according to claim 9, wherein the information comprises a fault indicator signal comprising an output fault code with a corresponding module identifier (ID) which identifies the module which is causing the ACF.

11. A hybrid/electric power train system, comprising:

a bus;

one or more modules coupled to the bus, wherein each module has a fundamental operating frequency (f_CM) associated therewith, wherein one of the modules causes an AC fault (ACF); and

a circuit designed to detect an AC fault (ACF) caused by one of the modules, the circuit comprising;

a common mode voltage detector circuit designed to generate a common mode AC voltage signal (V_CM) by removing a differential mode voltage component from a DC input signal from the bus;

a magnitude detector coupled to the common mode voltage detector circuit and designed to determine whether a measured magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to a threshold voltage (V_TH), and to generate an AC fault (ACF) detection signal when the measured magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to the threshold voltage (V_TH).

12. A system according to claim 11, further comprising:

a cycle counter, comprising;

a register designed to maintain a count which indicates a number of consecutive periods that the magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to the threshold voltage (V_TH), and to increment the count each time an ACF voltage spike is present in the common mode AC voltage signal (V_CM) while the cycle counter is enabled by the ACF detection signal.

13. A system according to claim 12, wherein the cycle counter is designed to generate a fault verification signal to indicate that detection of the ACF has been verified when the count is greater than or equal to a particular threshold number, wherein the count is greater than or equal to a particular threshold number when the number of consecutive periods during which an ACF voltage spike is detected is greater than or equal to the particular threshold number thereby indicating that the common mode AC voltage signal (V_CM) includes a consecutive number of ACF pulses.

14. A system according to claim 12, wherein the ACF detection signal is a counter enable signal, and wherein the register is designed to:

maintain a count which indicates a number of consecutive periods that the magnitude of the common mode AC voltage signal (V_CM) is greater than or equal to the threshold voltage (V_TH);

increment the count each time an ACF voltage spike is present in the common mode AC voltage signal while the counter enable signal is being received, and

wherein the cycle counter is designed to;

generate a fault verification signal to indicate that detection of the ACF has been verified when the count is greater than or equal to a particular threshold number, wherein the count is greater than or equal to a particular threshold number when the number of consecutive periods during which an ACF voltage spike is detected is greater than or equal to the particular threshold number thereby indicating that the common mode AC voltage signal includes a consecutive number of ACF pulses.

15. A system according to claim 11, wherein the circuit further comprises:

a detector designed to determine a frequency (f) of the common mode AC voltage signal, and to generate a frequency (f) identification signal which indicates a fundamental operating frequency (f_CM) within the common mode AC voltage signal.

16. A system according to claim 15, wherein the circuit further comprises:

a module identification unit designed to determine the one of the modules that is the source of the ACF based on the fundamental operating frequency (f_CM) specified in the frequency (f) identification signal, and to generate a module identification signal which identifies the one of the modules that is the source of the ACF.

17. A system according to claim 16, wherein the circuit further comprises:

a fault indicator unit coupled to the fault verification unit and the module identification unit, wherein the fault indicator unit receives the fault verification signal and the module identification signal, and generates information which identifies the module which is causing the ACF based on the fault verification signal and the module identification signal, wherein the fault indicator information comprises an output fault code with a corresponding module identifier (ID) which identifies the module which is causing the ACF.

18. A system according to claim 11, further comprising:

a processor designed to process the fault indicator signal to generate a signal which stops operation of the module causing the ACF.

19. A system according to claim 11, further comprising:

a display; and

a processor designed to process the fault indicator signal to generate a signal which causes the display to visually display a module identifier (ID) which identifies the module which is causing the ACF.

20. A system according to claim 11, further comprising:

an audio unit comprising a speaker; and

a processor designed to process the fault indicator signal to generate a signal which causes the speaker to provide an audible indicator which indicates the ACF.