Formation testing and sampling apparatus and methods

• US 7,650,937 B2
• Filed: 10/30/2006
• Issued: 01/26/2010
• Est. Priority Date: 03/07/2003
• Status: Expired due to Term

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Shade, Michael, Gilbert, Greg, Proett, Mark A., Fox, Philip Edmund
• Primary Examiner(s): BOMAR, THOMAS S
• Application Number:
  US11/590,027
• Publication Number:
  US 20070039731A1
• Time in Patent Office: 1,184 Days
• Field of Search: 166/250.17, 166/264, 166/100, 7315223-15226
• US Class Current: 166/264
• CPC Class Codes: E21B 49/10 using side-wall fluid samplers or testers

Abstract

Systems and methods for downhole formation testing based on the use of one or more elongated sealing pads capable of sealing off and collecting or injecting fluids from elongated portions along the surface of a borehole. The modified sealing pads increase the flow area by collecting fluids from an extended portion along the surface of a borehole, which is likely to straddle one or more layers in laminated or fractured formations. A tester device using the elongated sealing pads can be deployed and withdrawn using an extendible element pressing the pads to the borehole. Various designs and arrangements for use with a fluid tester, which may be part of a modular fluid tool, are disclosed in accordance with different embodiments.

Claims

1. A formation tester for testing or sampling formation fluids in a borehole, comprising:

an elongated sealing pad movable with respect to the tester by one or more extendable supports operable to protrude the entire sealing pad away from the tester, the elongated sealing pad having at least one opening establishing fluid communication between the formation and the interior of the tester, the elongated sealing pad having an outer surface to seal a region along a surface of the borehole, the elongated sealing pad having at least one elongated recess to establish fluid flow from the formation to the at least one opening.

2. The tester of claim 1 further comprising a fluid collection chamber for storing samples of retrieved fluids.

3. The tester of claim 1 further comprising a moving mechanism to extend the elongated sealing pad away from the tester toward the formation and to retract the elongated sealing pad from the formation into the tester.

4. The tester of claim 3, wherein the moving mechanism provides fluid communication between the at least one opening and the interior of the tester.

5. The tester of claim 4, wherein the sealing pad is integral with the moving mechanism.

6. The tester of claim 3, wherein the tester has an outside periphery and the elongated sealing pad is retractable without extending beyond the periphery of the tester.

7. The tester of claim 1, wherein said elongated sealing pad is made of elastomeric material.

8. The tester of claim 7, wherein the elastomeric material of the sealing pad is reinforced with a steel aperture near one or more openings of the elongated pad.

9. The tester of claim 1, wherein the sealing pad is designed to straddle at least one layer of a laminated or naturally fractured formation in the borehole.

10. The tester of claim 1 further comprising means for attaching to a modular formation testing tool.

11. The tester of claim 1, wherein the sealing pad provides approximately 10°

-30°

equivalent angular coverage on the surface of the borehole.

12. The tester of claim 1, wherein the sealing pad is replaceable.

13. The tester of claim 1, further comprising a sensor for determining a property of the collected fluid.

14. The tester of claim 1, wherein said elongated sealing pad is gravel packed.

15. The tester of claim 1, wherein said elongated sealing pad is sand packed.

16. The tester of claim 1, wherein at least one elongated recess in the sealing pad is at least 10 cm long.

17. The tester of claim 1, wherein the elongated sealing pad further comprises at least one slotted screen for filtering fluids drawn into the tester.

18. The tester of claim 1, wherein the region is elongated and is oriented along the longitudinal axis of the borehole.

19. The tester of claim 1 further comprising:

a mechanism to control collection of fluids through the at least one opening into the formation tester from the elongated recess along the region of the borehole sealed off by the sealing pad.

20. The tester of claim 1, further comprising at least one additional elongated sealing pad.

21. The tester of claim 20, wherein two or more of the elongated sealing pads are placed diagonally opposite each other with respect to the longitudinal axis of the probe.

22. The tester of claim 20, wherein two or more of the elongated sealing pads are placed at an angle of between 0°

and 180°

with respect to the longitudinal axis of the probe.

23. The tester of claim 20, wherein a plurality of the elongated sealing pads are arranged in an overlapping spiral around the tool.

24. A tool for testing or retrieval of fluids from an underground formation, comprising:

one or more openings providing fluid communication between the formation and the tool;

sealing means for providing sealed contact along a region on the surface of a borehole and for collecting fluids inside the sealed off region through the one or more openings, the sealing means comprising an elongated sealing pad movable with respect to the tool by one or more extendable supports operable to protrude the entire sealing pad away from the tester, the elongated sealing pad having at least one elongated recess to establish fluid flow from the formation to the one or more openings;

moving mechanism to extend the sealing means away from the tool toward the formation and to retract the elongated sealing pad from the formation into the tool; and

a means for controlling the rate of retrieval of fluids through the one or more openings into the tool.

25. The tool of claim 24, wherein the sealing means seal off a region on the surface of a borehole.

26. The tool of claim 24, wherein the sealing means comprise elastomeric material.

27. The tool of claim 24, wherein the sealing means is removably attached to the openings of the tool.

28. The tool of claim 24, further comprising a probe for performing anisotropy measurements of the underground formation.

29. A method of testing or sampling a reservoir formation comprising:

lowering a formation tester into a borehole, the tester having at least one opening and an elongated sealing pad movable with respect to the tool, the elongated sealing pad having an outer surface to seal a region along a surface of the borehole and having at least one elongated recess to establish fluid flow from the formation to the at least one opening, the at least one opening and the sealing pad being attached to an extendable element for protruding the entire elongated sealing pad away from the tester toward the formation or retracting the elongated sealing pad from the formation into the tester;

positioning the extendable element adjacent a selected subterranean formation;

extending the extendable element to establish a sealing engagement with an elongated region along the surface of the borehole straddling at least one layer of a laminated or naturally fractured formation in the borehole, the sealing pad of the tester isolating a region of the borehole adjacent the selected formation; and

drawing into the tester fluids from the isolated region of the well bore.

30. The method of claim 29, wherein the formation tester comprises a fluid control device, and the method further comprises the step of regulating the drawdown of fluids into the tester using the control device.

31. The method of claim 29, further comprising the step of sensing at least one characteristic of the fluids drawn into the tester.

32. The method of claim 29, wherein the step of lowering the tester is performed on a drill string of a MWD tool.

33. The method of claim 29, wherein the elongated region isolated along the surface of the well bore is at least 20 cm long.

34. The method of claim 29, wherein the elongated sealing pad has an elongated fluid entry recess at least 10 cm long and approximately 3-6 cm wide.

35. The method of claim 29, wherein the formation tester has at least two elongated sealing pads.

36. The method of claim 29, further comprising the step of identifying prospective laminated zones in the borehole with a logging device.

37. The method of claim 36, wherein the step of identifying prospective laminated zones is performed in the same logging step.