Production system

• US 7,650,982 B2
• Filed: 08/06/2004
• Issued: 01/26/2010
• Est. Priority Date: 08/06/2004
• Status: Active Grant

• Current Assignee: Hirata Corporation
• Original Assignee: Hirata Corporation
• Inventors: Tachibana, Katsuyoshi, Sekiguchi, Ryosei
• Primary Examiner(s): Crawford; Gene
• Assistant Examiner(s): HARP, WILLIAM RAY
• Application Number:
  US11/579,136
• Publication Number:
  US 20070215435A1
• Time in Patent Office: 1,999 Days
• Field of Search: 198/341.01, 198/339.1, 198346-3462, 1983471-3474, 198/341.08, 198570-572, 198/575, 198/358, 414/222.07, 700/230
• US Class Current: 198/341.01
• CPC Class Codes: B23P 21/004 the units passing two or more work-stations whilst being composed
• CPC Class Codes: B60K 6/26 characterised by the motors or the generators
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: G05B 19/41805 characterised by assembly
• CPC Class Codes: G05B 19/4189 characterised by the transport system
• CPC Class Codes: G05B 2219/31027 Computer assisted manual assembly CAA, display operation, tool, result
• CPC Class Codes: G05B 2219/32005 Graphical, text operator instructions synchronous with product distribution
• CPC Class Codes: G05B 2219/32009 Optimal task allocation between operator and machine
• CPC Class Codes: H01L 2224/37099 Material
• CPC Class Codes: H01L 2224/48472 the other connecting portion not on the bonding area also being a wedge bond, i.e. wedge-to-wedge
• CPC Class Codes: H01L 2224/73221 Strap and wire connectors
• CPC Class Codes: H01L 2224/83801 Soldering or alloying
• CPC Class Codes: H01L 23/488 consisting of soldered or bonded constructions bump connectors H01L24/01
• CPC Class Codes: H01L 23/492 Bases or plates or solder therefor
• CPC Class Codes: H01L 24/33 of a plurality of layer connectors
• CPC Class Codes: H01L 24/34 Strap connectors, e.g. copper straps for grounding power devices; Manufacturing methods related thereto
• CPC Class Codes: H01L 24/48 of an individual wire connector
• CPC Class Codes: H01L 24/83 using a layer connector
• CPC Class Codes: H01L 25/072 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/01033 : Arsenic [As]
• CPC Class Codes: H01L 2924/01074 : Tungsten [W]
• CPC Class Codes: Y02P 90/02 : Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles

Abstract

A production system that includes a single main conveying line capable of defining a plurality of manual work areas and capable of conveying workpieces, a shuttle that holds a workpiece thereon and that reciprocates along the main conveying line, a shuttle conveying line on which the shuttle is reciprocated over a predetermined distance, a plurality of automatic processing machines that are disposed along the shuttle conveying line on the side opposite to the side on which the main conveying line is laid and that automatically apply a variety of process operations to the workpiece, and a plurality of display units that are disposed adjacent to the manual work areas and that display information about process operations to be applied to the workpiece.

Claims

1. A production system comprising:

a single main conveying line capable of conveying workpieces, straightly extending a predetermined direction, and defining a plurality of manual work areas along a conveying direction thereof for allowing a worker to perform manual work on the workpieces from a first side of the main conveying line;

a shuttle conveying line extending through a range corresponding to the plurality of manual work areas along the main conveying line, the shuttle conveying line being disposed along a second side of the main conveying line that is opposite the first side from which a worker performs manual work on the workpieces;

a shuttle for holding a workpiece thereon, wherein the shuttle is movable in a reciprocating manner on the shuttle conveying line;

a plurality of automatic processing machines that automatically apply a variety of process operations on the workpiece, the automatic processing machines being disposed along the shuttle conveying line on an opposite side relative to the main conveying line such that the shuttle conveying line is arranged between the automatic processing machines and the main conveying line and each of the automatic processing machines corresponds to one of the manual work areas; and

a plurality of connection conveying lines respectively forming a connection between the main conveying line and the shuttle conveying line, the connection conveying lines being provided such that each of the connection conveying lines corresponds to one of the manual work areas.

2. The production system according to claim 1, further comprising a plurality of display units provided along the main conveying line, wherein the display units display information about a manual process operation that is applied to a workpiece.

3. The production system according to claim 2, wherein, when a faulty manual process operation is applied to a workpiece, the display units display information showing the faulty manual process operation.

4. The production system according to claim 2, wherein the automatic processing machines and the shuttle conveying line form a plurality of automatic processing stations along the main conveying line, and the manual work areas and the display units form a plurality of manual work stations along the main conveying line.

5. The production system according to claim 4, wherein the shuttle conveying line comprises a plurality of conveyors which are connected to each other.

6. The production system according to claim 2, wherein the display units are hung from a guide member provided along and above the main conveying line so that the display units can be moved with respect to the guide member.

7. The production system according to claim 2, wherein the display units are disposed such that each one of the display units corresponds to one of the manual work areas.

8. The production system according to claim 2, wherein each one of the display units corresponds to one of the manual work areas, respectively, and each of the display units includes an operating button for issuing a command such that, when a faulty manual process operation is performed in an upstream one of the manual work areas and is confirmed in a downstream one of the manual work areas, manipulation of the operating button of the display in the downstream manual work area causes the display in the upstream manual work area to display information showing the faulty manual process operation.

9. The production system according to claim 1, wherein the connection conveying lines respectively include a connection carry-out line extending from the main conveying line toward the shuttle conveying line and a connection carry-in line extending from the shuttle conveying line toward the main conveying line.

10. The production system according to claim 1, further comprising a control means for controlling workpiece processing, wherein, when a faulty manual process operation is performed on a workpiece in one of the manual work areas, the control means drive-controls the connection conveying lines and the shuttle so as to return the workpiece to the manual work area where the faulty manual process operation was performed.

11. The production system according to claim 1, wherein the automatic processing machines include an assembling mechanism capable of automatically applying at least one assembly process operation selected from a part attaching operation, a part detaching operation, a screw tightening operation, and a screw loosening operation onto an engine cylinder block or an engine cylinder head.