Bore head for microbore operation

• US 7,651,170 B2
• Filed: 12/20/2007
• Issued: 01/26/2010
• Est. Priority Date: 07/18/2003
• Status: Expired due to Fees

• Current Assignee: Rodney John Davies
• Original Assignee: Rodney John Davies
• Inventors: Davies, Rodney John
• Primary Examiner(s): BOMAR, THOMAS S
• Application Number:
  US11/961,007
• Publication Number:
  US 20080099248A1
• Time in Patent Office: 768 Days
• Field of Search: 175/26, 175/45, 299/81.2, 299/1.3, 299/1.8, 299/55, 299/58, 405/142, 405/143
• US Class Current: 299/1.3
• CPC Class Codes: E21D 9/004 using light beams for direction or position control
• CPC Class Codes: E21D 9/13 using hydraulic or pneumatic conveying means

Abstract

Boring apparatus for drilling laser guided microbore tunnels uses a liquid stream to remove soil as slurry and an airstream to conduct the slurry away from the bore head. The cylindrical head houses a drill shaft steered by a pair of remotely controlled rams according to the position of a laser spot on a target fixed close to the end of the drill shaft. Small arcuate steering movements shift the cutter up and down through a first ram alongside the shaft working through a linkage. Side to side steering is provided by a second ram acting directly on the shaft. The components are mounted on an axial base wall which gives repair access and camera view of the target. A drilling platform has rams for advancing the cylindrical head.

Claims

1. A boring apparatus for drilling laser guided microbore tunnels using a liquid stream to remove soil and an airstream to remove the soil and liquid mix created by the liquid stream, the boring apparatus having a bore head comprising:

a substantially cylindrical body with a leading end wall and a trailing end wall,

an axial wall dividing the body into a component compartment and a flow compartment,

a passage through the flow compartment for liquid and soil mix,

a passage through the flow compartment for air,

the component compartment housing a steerable boring shaft which projects through the leading end wall to support a cutter,

a shaft bearing fixed to the axial wall near the trailing end,

a liquid path through at least part of the shaft which exits beyond the leading end wall,

a laser target mounted on the shaft close to the leading end wall and the cutter and a camera mounted on the axial wall for shooting the target,

the shaft being steered by rams mounted on the axial wall and acting at 90°

to each other, up and down steering being provided by a first ram acting substantially parallel to the shaft and side to side steering being provided by a second ram acting transversely to the shaft.

2. A boring apparatus as claimed in claim 1,

wherein,

the shaft has an external surface which is partially enclosed by a water jacket having a leading end and a trailing end, each end accommodating a shaft bearing, whereby the jacket remains static while the shaft rotates and at least one water seal protects the bearing, the shaft having a water passage leading to the cutter for creating slurry and a radial inlet connecting the water passage to the water jacket, the leading end of the jacket having linkage to the first ram, whereby both jacket and shaft are moved up and down during steering.

3. A boring apparatus as claimed in claim 2, wherein the target is mounted on the leading end of the water jacket.

4. A boring apparatus as claimed in claim 2, wherein the water jacket has a collar lying intermediate the two ends, the first ram actuates a bell crank supported on the base and the bell crank is connected to the collar by the linkage which permits transverse steering of the shaft by the second ram.

5. A boring apparatus as claimed in claim 4, wherein the linkage further comprises a yoke which extends transversely across the axis of the shaft and a rod supported by the yoke, the rod being engaged by a projection of the collar which is free to slide on the rod as the shaft is steered from side to side.

6. A boring apparatus as claimed in claim 1, wherein the bore head is driven by an actuator comprising,

a platform with rails for reciprocating the bore head,

a carriage mounted on the rails,

a motor for rotating the cutter, and

a pair of ram assemblies for advancing and retracting the carriage, each assembly further comprising a pair of ganged rams, one extending in the bore direction and one in the reverse direction.

7. A boring apparatus as claimed in claim 6, wherein the ganged rams lie side by side and are joined, whereby the ganged rams are augmented in stroke relative to the rams individually.

8. A boring apparatus as claimed in claim 6, wherein the carriage has slides which engage the rails and both are of complementary interlocking section.

9. A boring apparatus as claimed in claim 6, wherein the carriage supports a reel for winding in and winding out conduit which services the boring head.

10. A boring apparatus as claimed in claim 1, wherein the liquid and soil mix passage is substantially central in the flow compartment and the air passage is divided into two conduits flanking the liquid and air mix passage.