Expandable spinal rods and methods of use

• US 7,655,026 B2
• Filed: 01/31/2006
• Issued: 02/02/2010
• Est. Priority Date: 01/31/2006
• Status: Expired due to Fees

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Justis, Jeff R., Trieu, Hai H.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): HAMMOND, ELLEN CHRISTINA
• Application Number:
  US11/343,595
• Publication Number:
  US 20070191845A1
• Time in Patent Office: 1,463 Days
• Field of Search: 606/61, 606/246, 606/254, 606/255, 606/264, 606/257, 606/259, 606/261, 606/262, 606/265
• US Class Current: 606/259
• CPC Class Codes: A61B 17/7002 Longitudinal elements, e.g. rods
• CPC Class Codes: A61B 17/7004 with a cross-section which varies along its length A61B17/7019 takes precedence
• CPC Class Codes: A61B 17/7013 the shape of the element being adjustable before use adjustable length plates A61B17/7014
• CPC Class Codes: A61B 2017/00557 inflatable A61B2017/22051 takes precedence

Abstract

A spinal rod includes an elongated tubular member that is inflatable from a first insertion profile to a second enlarged profile. An expandable tubular reinforcement sleeve is concentrically positioned adjacent to the balloon. The balloon may be bonded to the sleeve. The spinal rod may also have longitudinal reinforcement members. A joining member may join two or more of the longitudinal reinforcing members at a discrete point along each. The spinal rod may further include end portions on either side of an inflatable portion.

Claims

1. A spinal rod comprising:

an inflatable member defining an interior cavity being constructed to contain a substance and having a length defined along a longitudinal axis between a first end and a second end, the inflatable member being constructed of a deformable material;

a plurality of elongated rails positioned within the interior cavity and oriented along the longitudinal axis;

a joining member positioned at an angle to the longitudinal axis and joining at least two of the plurality of elongated rails at a discrete point along each of the at least two elongated rails;

the plurality of rails preventing the interior cavity from collapsing axially along the longitudinal axis during insertion of the spinal rod into a subject; and

non-inflatable first and second end members connected to opposing sides of the inflatable member and being aligned with the longitudinal axis of the inflatable member;

the first and second end members each include a width that is greater than the inflatable member in a non-inflated state and that is less than the inflatable member in an inflated state;

the inflatable member extends through an interior of the second member away from the interior cavity.

2. The spinal rod of claim 1 wherein the plurality of rails are substantially parallel to a longitudinal axis of the inflatable member.

3. The spinal rod of claim 1 wherein the joining member is flexible to allow for radial movement of the plurality of rails during insertion into the subject.

4. The spinal rod of claim 1 wherein the joining member is rigid to maintain a spacing between the rails.

5. The spinal rod of claim 1 wherein the joining member is circumferentially positioned within the interior cavity.

6. The spinal rod of claim 1 wherein the joining member is obliquely disposed relative to the longitudinal axis.

7. The spinal rod of claim 1 wherein the first and second end members are constructed from a metal.

8. The spinal rod of claim 1 wherein the first and second end members are constructed from a non-metallic material.

9. The spinal rod of claim 1 wherein the first end member includes a tapered portion spaced away from the inflatable member that decreases in width towards a distal end.

10. A spinal rod comprising:

an inflatable member defining an interior cavity being constructed to contain a substance and having a length defined along a longitudinal axis between a first end and a second end, the inflatable member being constructed of a deformable material;

a plurality of elongated rails adjacent to the inflatable member and oriented along the longitudinal axis;

a joining member positioned at an angle to the longitudinal axis and joining at least two of the plurality of elongated rails at a discrete point along each of the at least two elongated rails,

the inflatable member expandable between a first orientation with the interior cavity having a first cross sectional size and a second orientation with the interior cavity having a larger second cross sectional size,

the elongated rails being radially movable between the first and second orientations and having an axial stiffness to prevent the interior cavity from collapsing axially along the longitudinal axis during insertion of the spinal rod into a subject; and

a first non-inflatable end member connected to a distal end of the inflatable member and aligned with the longitudinal axis of the inflatable member, the first non-inflatable end member including a cylindrical clamping portion adjacent to the inflatable member and a tapered portion that decreases in width away from the clamping portion, the first non-inflatable end member includes a greater width than the inflatable member in the first orientation;

a second non-inflatable end member connected to a proximal end of the inflatable member and aligned with the longitudinal axis of the inflatable member, the second non-inflatable end member includes inner and outer concentric columns;

a section of the inflatable member extending into an interior of the second non-inflatable end member and positioned between the inner and outer concentric columns of the second non-inflatable end member, the section in the interior of the second non-inflatable end member being constrained from expanding to the second orientation.

11. The spinal rod of claim 10 wherein the plurality of rails are substantially parallel to a longitudinal axis of the inflatable member.

12. The spinal rod of claim 10 wherein the joining member is flexible to allow for radial movement of the plurality of rails during insertion into the subject.

13. The spinal rod of claim 10 wherein the joining member is rigid to maintain a spacing between the rails.

14. The spinal rod of claim 10 wherein the joining member extends completely around the inflatable member.

15. The spinal rod of claim 10 wherein the joining member is obliquely disposed relative to the longitudinal axis.

16. The spinal rod of claim 10 wherein the plurality of rails are positioned interior to the inflatable member.

17. The spinal rod of claim 10 wherein the plurality of rails are positioned exterior to the inflatable member.

18. The spinal rod of claim 10 wherein the plurality of rails are adhered to the inflatable member.

19. A spinal rod comprising:

a first end member comprising a first width;

a second end member comprising a second width; and

an intermediate section connected to the first and second end members; and

a port operatively connected to the intermediate section;

the intermediate section being diametrically expandable upon the introduction of a substance through the port, the intermediate section being expandable to a third width that is greater than the first and second widths, the intermediate section including an inner expandable member positioned within an outer expandable member;

the first and second end members each being non-inflatable and wider than the intermediate section prior to the introduction of the substance;

the inner and outer expandable members each extend into an interior of the second end member.

20. The spinal rod of claim 19 wherein the intermediate section initially includes a width prior to introduction of the substance that is less than the first and second widths.

21. The spinal rod of claim 19 wherein the first width and the second width are substantially the same.

22. The spinal rod of claim 19 wherein the first end member includes a tapered portion that decreases in width towards a distal end.