Socket insert having a bladder system

• US 7,655,049 B2
• Filed: 02/05/2003
• Issued: 02/02/2010
• Est. Priority Date: 07/26/2001
• Status: Expired due to Fees

• Current Assignee: Van L. Phillips
• Original Assignee: Van L. Phillips
• Inventors: Phillips, Van L.
• Primary Examiner(s): McDermott; Corrine
• Assistant Examiner(s): MILLER, CHERYL L
• Application Number:
  US10/359,514
• Publication Number:
  US 20030181990A1
• Time in Patent Office: 2,554 Days
• Field of Search: 623 33- 37, 623/26, 623/56, 297/199, 297/200, 361/53
• US Class Current: 623/37
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/7843 Inflatable bladders
• CPC Class Codes: A61F 2/80 Sockets, e.g. of suction type
• CPC Class Codes: A61F 2002/5012 having two or more inflatable pockets
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7655 for measuring fluid pressure

Abstract

A prosthetic device having a socket with an insert having a bladder system for monitoring and compensating for volume fluctuations in a residual limb is provided. A plurality of bladders are preferably provided, in one embodiment, substantially only on a posterior portion of the socket. The bladders may be organized into zones, with the zones being inflatable to differing pressures depending on volume fluctuations in a residual limb. Pressure sensors may be provided for each bladder or for each zone, and flow regulators may be provided to control fluid flow into or out of the bladders or zones of bladders based on readings from the pressure sensors to control volume within the insert. Alternatively, bladders can be manually inflated depending on an amputee'"'"'s needs.

Claims

1. A prosthetic device, comprising:

a socket, said socket sized and configured for receiving a residual limb, said socket including a plurality of bladders being adapted to receive a fluid medium, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders in fluid communication with one another within said zone, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone, further comprising a fluid medium within said bladders, wherein the fluid medium is incompressible.

2. The device of claim 1, wherein each of the bladders has a maximum dimension of about 2 inches or less.

3. The device of claim 1, wherein the zones are arranged to correspond to different muscle groups of the residual limb.

4. The device of claim 1, wherein at least some of the zones have differing number of bladders, zones having a small number of bladders being arranged to correspond to locations of the residual limb experiencing greater volume fluctuations.

5. The device of claim 1, wherein the bladders are organized into at least four zones.

6. The device of claim 5, wherein each of the zones includes at least four interconnected bladders.

7. The device of claim 1, comprising eight or more zones.

8. The device of claim 1, wherein the device is wing-shaped.

9. The device of claim 1, further comprising:

a pump to control fluid flow into and/or out of said zones.

10. The device of claim 9, in which said pump and said zones are adapted so that different zones can be filled with fluid at differing pressures.

11. The device of claim 1, further comprising a pump adapted to control fluid flow into and/or out of said bladders.

12. The device of claim 11, in which said pump and said bladders are adapted so that different bladders can be filled with fluid at differing pressures.

38. The device of claim 1 or claim 50 or claim 36 or claim 37, wherein each of the bladders has a maximum dimension of about 1 inch or less.

43. The prosthetic device of claim 1 or 28 or 37, further comprising:

a means to limit the compression of at least one of the plurality of bladders sufficiently to prevent the bladder from bottoming out during anticipated loading by the residual limb.

13. A prosthetic device, comprising:

a socket for receiving a residual limb, the socket having an interior surface; and

a plurality of bladders in fluid communication with an incompressible fluid medium positioned at least partially on the interior surface, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders and wherein each of the bladders within a zone are in fluid communication with the other bladders within said zone, wherein each of said zones includes at least four interconnected bladders, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone.

15. The prosthetic device of claim 13 or claim 14, wherein the bladders are organized into at least four zones.

16. The prosthetic device of claim 13 or claim 14, wherein each of the bladders has a maximum dimension of about 2 inches or less.

14. A prosthetic device, comprising:

a socket for receiving a residual limb, the socket having an interior surface; and

a plurality of bladders being adapted to receive an incompressible fluid medium positioned at least partially on the interior surface, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders and wherein each of the bladders within a zone are in fluid communication with the others bladders within said zone, wherein each of said zones includes at least four interconnected bladders, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone;

wherein the plurality of bladders are positioned only partially circumferentially around the interior surface of the socket; and

further comprising a fluid medium within said bladders, wherein the fluid medium is incompressible.

17. A prosthetic device, comprising:

a socket for receiving a residual limb, the socket having an interior surface; and

a plurality of bladders being adapted to receive an incompressible fluid medium positioned at least partially on the interior surface, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders and wherein each of the bladders within a zone are in fluid communication with the other bladders within said zone, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone;

wherein the zones are arranged to correspond to different muscle groups of the residual limb; and

further comprising a fluid medium within said bladders, wherein the fluid medium is incompressible.

18. A prosthetic device, comprising:

a socket; and

a plurality of bladders in fluid communication with an incompressible fluid, and sized and configured to be positioned adjacent an interior surface of said socket, wherein each of said bladders has a maximum dimension of about 2 inches or less, and wherein at least some of the bladders are organized into interconnected zones, each zone having a plurality of bladders interconnected such that fluid can flow from one bladder to another bladder within said zone, and wherein each zone includes at least four bladders, said fluid communication between at least two zones being more limited than the fluid communication among bladders within a given zone, and wherein flow into and out of said zones is controllable such that different zones can be filled with fluid to differing pressures.

19. The prosthetic device of claim 18, wherein said socket is configured to receive said plurality of bladders.

20. The prosthetic device of claim 18, wherein the plurality of bladders are provided on a socket insert.

21. The prosthetic device of claim 20, wherein the socket insert is secured to an interior surface of a socket.

22. The prosthetic device of claim 21, wherein the socket insert is provided only along a posterior portion of the interior surface of the socket.

23. The prosthetic device of claim 18, wherein the plurality of bladders is organized into at least four zones.

24. The prosthetic device of claim 18, wherein the plurality of bladders is organized into at least eight zones.

25. The prosthetic device of claim 18, wherein each of the bladders within a zone are interconnected.

26. The prosthetic device of claim 18, further comprising:

an on-board automatic pump to control fluid flow into and out of said zones such that different zones can be filled with fluid to differing pressures.

27. A prosthetic device, comprising:

a socket;

a plurality of bladders sized and configured to be positioned adjacent an interior surface of said socket, at least some of the bladders containing an incompressible fluid, wherein each of said bladders has a maximum dimension of about 2 inches or less, wherein at least some of the bladders are interconnected in a web-like configuration and not in a line-like series connected end-to-end, and an on-board pump energized by an energy source other than the user controls-fluid flow from one bladder to another.

28. A prosthetic device, comprising:

a socket; and

a socket insert for insertion into the socket, said socket insert sized or configured for receiving a residual limb, said socket insert including a plurality of bladders being adapted to receive a fluid medium, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders in fluid communication with one another within said zone, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone, further comprising a fluid medium within said bladders, wherein the fluid medium is incompressible.

29. The device of claim 28, wherein each of the bladders has a maximum dimension of about 2 inches or less.

30. The device of claim 28, wherein the zones are arranged to correspond to different muscle groups of the residual limb.

31. The device of claim 28, wherein at least some of the zones have differing number of bladders, zones having a small number of bladders being arranged to correspond to locations of the residual limb experiencing greater volume fluctuations.

32. The device of claim 28, wherein the bladders are organized into at least four zones.

33. The device of claim 32, wherein each of the zones includes at least four interconnected bladders.

34. The device of claim 28, comprising eight or more zones.

35. The device of claim 28, wherein the insert is wing-shaped.

36. A prosthetic device, comprising:

a socket having an interior surface;

a socket insert for insertion into the socket, said socket insert sized or configured for receiving a residual limb; and

a plurality of bladders in fluid communication with an incompressible fluid medium, said bladders supported at least partially by the socket'"'"'s interior surface, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders and wherein each of the bladders within a zone are in fluid communication with the other bladders within said zone, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone.

39. The prosthetic device of claim 36 or claim 37, wherein the bladders are organized into at least four zones.

40. The prosthetic device of claim 36 or claim 37, wherein each of the zones includes at least four interconnected bladders.

41. The prosthetic device of claim 36 or claim 37, wherein each of the bladders has a maximum dimension of about 2 inches or less.

42. The prosthetic device of claim 36 or claim 37, wherein the zones are arranged to correspond to different muscle groups of the residual limb.

37. A prosthetic device, comprising:

a socket insert for insertion into a socket that has an interior surface, said socket insert sized or configured for receiving a residual limb; and

a plurality of bladders being adapted to receive an incompressible fluid medium, at least some of the bladders adapted to be positioned to at least partially contact and be supported by an interior surface of the socket, wherein said bladders are organized into a plurality of zones, each of said zones including a plurality of bladders and wherein each of the bladders within a zone are in fluid communication with the other bladders within said zone, at least one of said plurality of zones being in fluid communication with at least one other zone, said fluid communication between said at least two zones being more limited than the fluid communication among bladders within a given zone;

wherein the plurality of bladders are positioned only partially circumferentially around an interior surface of the socket; and

further comprising a fluid medium within said bladders, wherein the fluid medium is incompressible.

44. A prosthetic device, comprising:

a socket insert for insertion into a socket, said socket configured for receiving a residual limb;

a plurality of bladders in fluid communication with an incompressible fluid, at least some of the bladders having generally vertical side walls abutting adjacent bladders; and

a fluid manifold associated with the socket insert and the plurality of bladders, said manifold sized and configured and connected to the bladders to permit and allow control of the flow of the incompressible fluid among and within the bladders.

45. The prosthetic device of claim 44, further comprising:

a fluid reservoir;

wherein said bladders are organized into a plurality of zones, each of said zones including at least two bladders in fluid communication with each other, said zones also in fluid communication with each other via the fluid manifold.

46. The prosthetic device of claim 45, wherein at least one sensor is positioned on a bottom of a socket.

47. The prosthetic device of claim 45, wherein the zones are positioned on substantially all of the socket insert.

48. The prosthetic device of claim 45, said manifold including means for manual actuation of fluid flow between zones.

49. The prosthetic device of claim 45, said manifold including control means for preventing undesired migration of fluid among the bladders and/or zones.

50. The prosthetic device of claim 45, further including at least one pressure sensor associated with the socket insert to assist in controlling the location of fluid within the socket insert.

51. The prosthetic device of claim 50, wherein the pressure sensor is positioned within a duct connecting zones.

52. The prosthetic device of claim 50, further including a central processing unit responsive to input from the at least one pressure sensor.

53. The prosthetic device of claim 44, wherein the bladders are sized and configured and located and fabricated from material so that, during normal use, adjacent bladders are in direct lateral contact with each other and provide substantial uninterrupted support for the residual limb without substantial unsupported areas between adjacent bladders.

54. The prosthetic device of claim 44, further including at least one pressure sensor associated with the socket insert to assist in controlling the location of fluid within the socket insert.

55. The prosthetic device of claim 44, said manifold including control means for preventing undesired migration of fluid among the bladders.

56. A socket insert apparatus for insertion into a socket, said socket insert sized or configured for receiving a residual limb, the socket insert apparatus comprising:

a plurality of bladders in fluid communication with an incompressible fluid; and

a fluid manifold associated with the socket insert and the plurality of bladders, said manifold sized and configured and connected to the bladders to permit and allow control of the flow of the incompressible fluid among and within the bladders;

the socket insert apparatus further comprising;

a fluid reservoir;

wherein said bladders are organized into a plurality of zones, each of said zones including at least two bladders in fluid communication with each other, said zones also in fluid communication with each other via the fluid manifold, said fluid communication between said zones being more limited than the fluid communication among bladders within a given zone; and

wherein the socket insert includes snaps for mounting the insert inside the socket.

57. A prosthetic device, comprising:

a plurality of bladders adapted to receive a selected small volume of an incompressible fluid, said bladders sized and configured to be positioned generally in a layer between an interior surface of a socket and a residual limb inserted into the socket, said bladders being not larger than 1 inch by 1 inch and forming a generally rectangular bladder, and wherein at least some of the bladders are organized into interconnected zones, each zone having a plurality of bladders interconnected such that fluid can flow from one bladder to another bladder within said zone, said fluid communication between at least two zones being more limited than the fluid communication among bladders within a given zone;

wherein the plurality of bladders are provided on a socket insert;

wherein the socket insert is provided only along a portion of an interior surface of a socket.

58. A socket having a plurality of bladders containing incompressible fluid,

wherein at least two of the bladders each have generally vertical sidewall portions, said bladders arranged generally adjacent to each other over at least a portion of an interior surface of the socket and forming a substantially uninterrupted supporting surface for a residual limb placed into the socket, further including means to minimize motion of the residual limb with respect to the socket, said means including the bladders being sufficiently small to limit the amount of movement of the incompressible fluid contained within the bladders.

60. The socket of claim 58 or 59, further comprising:

at least one of the bladders being shaped to define a sidewall portion.

61. The socket of claim 58 or 59, further comprising:

at least some of the bladders having at least one corner when viewed in cross section.

62. The socket of claim 61, further comprising:

said at least one corner being at least partially curved.

63. The socket of claim 58 or 59, further comprising:

at least one of the bladders includes an upper surface of the bladder and a lower surface of the bladder, and a sidewall portion extending between the upper and lower surfaces of the bladder, said sidewall portion spacing the upper and lower surfaces from each other.

59. A socket having a plurality of bladders containing incompressible fluid,

wherein at least one of the bladders has a generally vertical sidewall portion, said bladders arranged generally adjacent to each other over at least a portion of an interior surface of the socket and forming a substantially uninterrupted supporting surface for a residual limb placed into the socket, further including means to minimize motion of the residual limb with respect to the socket, said means including the bladders being sufficiently small to limit the amount of movement of the incompressible fluid contained within the bladders.