Computer controlled prosthetic knee device

• US 7,655,050 B2
• Filed: 07/28/2006
• Issued: 02/02/2010
• Est. Priority Date: 07/29/2005
• Status: Active Grant

• Current Assignee: Proteor USA LLC (Holding Proteor SA)
• Original Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Inventors: Bisbee, Charles R. III, Palmer, Michael L.
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US11/460,956
• Publication Number:
  US 20070027555A1
• Time in Patent Office: 1,285 Days
• Field of Search: 623 39- 46
• US Class Current: 623/45
• CPC Class Codes: A61F 2/642 Polycentric joints, without longitudinal rotation
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/741 using powered actuators, e.g. stepper motors or solenoids
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/5006 Dampers, e.g. hydraulic damper
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension

Abstract

A prosthetic knee provides a single axis of rotation and includes a hydraulic damping cylinder, a microprocessor, and sensors. Based on input from the sensors, the microprocessor selects a flow path within the hydraulic cylinder in order to provide the proper amount of knee resistance to bending for a given situation. The resistance of each flow path within the hydraulic cylinder is manually preset. Changes in gait speed are accommodated by employing a hydraulic damper with intelligently designed position sensitive damping. Moreover, the knee need not be un-weighted to transition from the stance phase to the swing phase of gait. As a result, the knee safely provides a natural, energy efficient gait over a range of terrains and gait speeds and is simpler, less costly, and lighter weight than the prior art.

Claims

1. A device, comprising, in combination:

a prosthetic knee comprising;

a frame;

a computer;

a hydraulic damping cylinder; and

a rotor connected to the frame;

wherein the rotor provides at least one axis of rotation about the prosthetic knee and

wherein the hydraulic damping cylinder facilitates resistance to rotation, the hydraulic damping cylinder further comprising;

a low force flexion resistance flow path;

a high force flexion resistance flow path; and

an extension resistance flow path,

wherein the high force flexion resistance flow path is the knee'"'"'s default flow path and the computer determines when to use the low force flexion resistance flow path.

2. The device of claim 1, wherein in the low force flexion resistance flow path a hydraulic fluid exits a main cylinder chamber and passes through a spool valve into a reservoir having a compressible gas chamber disposed adjacent thereto.

3. The device of claim 2, wherein activating a solenoid allows hydraulic fluid to bypass the high force flexion resistance flow path by effecting the opening of the spool valve for the duration of the low force cycle.

4. The device of claim 3, wherein once the spool valve opens, a latching mechanism is triggered, the latching mechanism holding the spool valve opened after the solenoid is deactivated.

5. The device of claim 4, wherein upon a reversal of the hydraulic fluid flow, the latching mechanism releases the spool valve causing the spool valve to close, and a needle valve allows hydraulic fluid to flow through an extension piston bypass resistance flow path into the main fluid chamber, whereby resistance in the extension resistance flow path can be manually adjusted with the needle valve.

6. The device of claim 5, wherein once the spool valve is released, a return spring causes the spool valve to close.

7. The device of claim 5, further comprising one or more check valves that inhibit back flow through the hydraulic fluid flow paths.

8. The device of claim 1, further comprising at least one sensor, wherein the at least one sensor provides useful data to the computer.

9. The device of claim 8, wherein the sensors comprise at least:

an extension sensor, the extension sensor providing useful data to the computer regarding the relative position of the prosthetic knee joint;

a front load sensor, the front load sensor providing useful data to the computer regarding load on a foot; and

a rear load sensor, the rear load sensor providing useful data to the computer regarding load on the foot.

10. The device of claim 8, wherein the computer regulates damping within the hydraulic damping cylinder, the computer receiving data from the sensors and in response causing triggering the high force flexion resistance flow path or the low force flexion resistance flow path during flexion of the prosthetic knee.

11. The device of claim 2, wherein a reservoir is separated by a physical bladder forming an adjustable fluid chamber and an adjustable compressible gas chamber, and wherein resistance of the low force flexion resistance flow path is regulated influenced by a gas pressure of a gas in the adjustable compressible gas chamber.

12. The device of claim 2, wherein resistance of the low force flexion resistance flow path is regulated in part by manual adjustment of an adjustable needle valve in a low force compression piston bypass resistance flow path.

13. The device of claim 1, wherein the hydraulic damping cylinder is a hydraulic damping cylinder with position sensitive damping.

14. The device of claim 13, wherein the hydraulic damping cylinder minimizes damping during a swing flexion phase of knee movement from about 0 to about 30 degrees and progressively increases damping from about 30 degrees to about 60 degrees,

wherein resistance stops flexion of the prosthetic knee at about 60 degrees.