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Dental restorations using nanocrystalline materials and methods of manufacture

  • US 7,655,586 B1
  • Filed: 05/28/2004
  • Issued: 02/02/2010
  • Est. Priority Date: 05/29/2003
  • Status: Active Grant
First Claim
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1. A dental article comprising:

  • a single component yttria-stabilized tetragonal zirconia ceramic material having grains of average grain size exceeding 100 nanometers and not exceeding about 400 nanometers, wherein the theoretical density of the ceramic material is known;

    wherein the ceramic material is fabricated of particulate material consisting essentially of ceramic crystallites with an average size of less than about 20 nm;

    wherein the particulate material is sintered without application of external pressure at a temperature less than about 1300°

    C.;

    wherein the ceramic material has a final density exceeding 95% and less than 97% of the theoretical density of the ceramic material; and

    wherein the ceramic material exhibits at least 30% relative transmission of visible light when measured through a thickness of about 0.3 to about 0.5 mm.

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