Method for reducing digital data in an EMAT pig

• US 7,657,403 B2
• Filed: 01/19/2006
• Issued: 02/02/2010
• Est. Priority Date: 02/05/2005
• Status: Active Grant

• Current Assignee: Forschungszentrum Karlsruhe Gmbh
• Original Assignee: Forschungszentrum Karlsruhe Gmbh
• Inventors: Stripf, Helmut, Balzer, Matthias
• Primary Examiner(s): Bui; Bryan
• Application Number:
  US11/815,592
• Publication Number:
  US 20080215257A1
• Time in Patent Office: 1,475 Days
• Field of Search: 702/39, 702/190, 367/28, 367/35, 735/97, 736/02
• US Class Current: 702/190
• CPC Class Codes: G01N 2291/02854 Length, thickness
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/11 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/2412 using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18
• CPC Class Codes: G01N 29/40 by amplitude filtering, e.g. by applying a threshold or by gain control
• CPC Class Codes: G01N 29/4427 with stored values, e.g. threshold values

Abstract

A method for reducing digital data of an electro magnetic acoustic transducer pig that travels through a pipeline so as to detect defects by measuring an analog ultrasonic echo includes determining a size of a defect and determining a background noise at the defect. The size of the defect is determined by selecting peak values of the digital data based on a plurality of amplitude/transit time vectors indicating maxima of an ultrasound envelope, each vector being determined by three amplitude/transit time pairs. The ultrasound envelope is generated by determining a width of a respective vector ultrasound envelope for each vector. The background noise at the defect is determined by summing peak values of the digital data in time intervals so as to form an interval-specific summation value.

Claims

1. A method for reducing digital data of an electro magnetic acoustic transducer pig that travels through a pipeline so as to detect defects by measuring an analog ultrasonic echo having an ultrasonic frequency, the method comprising:

determining a size of a defect by selecting peak values of the digital data based on a plurality of amplitude/transit time vectors indicating maxima of an ultrasound envelope, each vector being determined by three amplitude/transit time pairs, the selecting peak values being performed by;

generating the ultrasound envelope by determining a width of a respective vector ultrasound envelope for each vector of the vectors by determining, from peak amplitudes in an immediate vicinity of each of the vectors, minima around each vector that are below a predetermined threshold;

storing a respective time distance between the minima and a time value of each vector;

if none of the peak amplitudes between a first and a second of the vectors is less than the predetermined threshold, selecting the peak amplitude having a minimum amplitude value as the minimum following the first vector and the minimum preceding the second vector, the second vector following the first vector;

excluding vector ultrasound envelopes having a width that is less than an envelope threshold value; and

excluding vector ultrasound envelopes having a shape characteristic not satisfying a predetermined characteristic, the shape characteristic of a respective vector ultrasound envelope being determined by a ratio of a time difference between the time value of the respective vector and the preceding minimum to a time difference between the time value of the respective vector and the following minimum, the shape characteristic not satisfying the predetermined characteristic when the ratio lies outside a predetermined range; and

determining a background noise at the defect by;

dividing the time domain of the ultrasonic echo into time intervals having at least the duration of 4 wavelengths of the ultrasonic frequency and have parameterized starting and length values;

summing the peak values of the digital data in the time intervals so as to form an interval-specific summation value; and

dividing the summation value by the number of peaks in the interval so as to provide a mean peak value of the interval.

2. The method as recited in claim 1 wherein the defect includes at least one of a crack, a corrosion area and a damage area.

3. The method as recited in claim 1 wherein the selecting peak values and determining the signal background noise are performed so as to enable the defect to be located and evaluated in terms of its quality upon a reading out of the data after a pig run.

4. The method as recited in claim 1 further comprising storing the mean peak value associated with the defect.

5. The method as recited in claim 1 further comprising storing the time values of the vectors at different respective resolutions so as to achieve enhanced compression.

6. The method as recited in claim 1 further comprising determining a respective maximum of the analog ultrasonic echo in defined time intervals having at least a magnitude of half a wavelength of the ultrasonic echo so as to provide the digital data.

7. The method as recited in claim 1 further comprising storing non-excluded vector ultrasound envelopes.

8. The method as recited in claim 1 further comprising storing the mean peak value of the interval.