Magnetic strip removable portion format

• US 7,658,371 B2
• Filed: 01/06/2006
• Issued: 02/09/2010
• Est. Priority Date: 03/15/2004
• Status: Expired due to Fees

• Current Assignee: The Lehigh Press, Inc. (Newell Brands Inc.), The Lehigh Press LLC (Newell Brands Inc.)
• Original Assignee: The Lehigh Press, Inc. (Newell Brands Inc.)
• Inventors: Deschryver, David
• Primary Examiner(s): YAN, REN LUO
• Application Number:
  US11/327,763
• Publication Number:
  US 20060108731A1
• Time in Patent Office: 1,495 Days
• Field of Search: 270/4, 270/5.01, 270/5.02, 270/5.03, 270/10, 270/20.1, 270/21.1, 532/03, 532/06, 534/50, 534/61, 535/48, 535/50, 535/53, 283/100, 283/101
• US Class Current: 270/5.03
• CPC Class Codes: B31D 1/027 involving, marking, printing or coding
• CPC Class Codes: B41F 13/54 Auxiliary folding, cutting, collecting or depositing of sheets or webs
• CPC Class Codes: B42D 15/0053 Forms specially designed for commercial use, e.g. bills, receipts, offer or order sheets, coupons
• CPC Class Codes: B42D 5/02 Form sets book-keeping forms B42D12/02
• CPC Class Codes: G09F 3/02 Forms or constructions layered products B32B
• CPC Class Codes: G09F 3/10 by an adhesive layer

Abstract

A system for producing removable portions having personalized information, for mass-distributable packets, by single-pass manufacturing, in which a printed web is slit into two ribbons, one of which is then folded and glued upon itself to create a multi-ply ribbon that appears to be of heavier stock than the original paper, and a label containing a magnetic strip is applied. The magnetic strip can be encoded with information personalized to the recipient or the advertiser. Alternatively, the multi-ply ribbon can be created by gluing together multiple ribbons, or by a combination of folding ribbons and gluing ribbons. The multi-ply ribbon is die cut into an inside portion and an outside portion and married to the other ribbon, after which the outside portion is removed, leaving the inner portion as removable portions. Alternatively, the folded ribbon can be kiss cut after it has been married to the other ribbon. The removable portions can be coated or laminated to simulate plastic and can be printed with information personalized for the advertiser or for the recipient.

Claims

1. A method of making a distributable packet including a removable portion having personalized information, in a continuous, single-path finishing system, comprising:

printing at least one web which provides a first ribbon and a second ribbon on a web press;

applying a non-releasable adhesive to said first ribbon;

folding and permanently gluing said first ribbon onto itself to form a multi-ply ribbon;

applying labels to said multi-ply ribbon, each of said labels comprising a magnetic strip;

encoding personalized information onto each said magnetic strip;

cutting said multi-ply ribbon into a plurality of removable portions;

marrying said multiply ribbon to said second ribbon; and

cutting said second ribbon into packets.

2. The method of claim 1, further comprising applying at least one of a coating and a laminate to at least one of said first ribbon, said second ribbon, and said multi-ply ribbon.

3. The method of claim 1, further comprising printing personalized information on at least one of said first ribbon, said second ribbon, said multi-ply ribbon, and said packets.

4. The method of claim 1, wherein said cutting said multi-ply ribbon step comprises die cutting said multiply ribbon to create an outside portion.

5. The method of claim 4, further comprising removing said outside portion.

6. The method of claim 5, wherein said removing step comprises pulling said outside portion with a pulling roller.

7. The method of claim 1, wherein said cutting said multi-ply ribbon step comprises kiss-cutting said multi-ply ribbon to create an outside portion.

8. The method of claim 7, further comprising removing said outside portion.

9. The method of claim 8, wherein said removing step comprises pulling said outside portion with a pulling roller.

10. The method of claim 1, further comprising finishing at least one of said first ribbon, said second ribbon, and said multiply ribbon.

11. The method of claim 1, further comprising slitting said at least one web into said first ribbon and said second ribbon.

12. The method of claim 1, said printing at least one web further comprising printing a plurality of webs on said web press, wherein a first one of said plurality of webs comprises said first ribbon and a second one of said plurality of webs comprises said second ribbon.

13. The method of claim 1, said printing at least one web further comprising printing a first web on a first web press, said first web comprising said first ribbon, and printing a second web on a second web press, wherein said second web comprises said second ribbon.