Instruments for flow meters

• US 7,661,306 B2
• Filed: 02/06/2007
• Issued: 02/16/2010
• Est. Priority Date: 02/06/2007
• Status: Expired due to Fees

• Current Assignee: Natural Gas Solutions North America, LLC (Baker Hughes Company)
• Original Assignee: Dresser Incorporated (Nagano Keiki Company Limited)
• Inventors: Crottie, Edward Thompson
• Primary Examiner(s): Caputo; Lisa M
• Assistant Examiner(s): ROY, PUNAM P
• Application Number:
  US11/671,846
• Publication Number:
  US 20080184791A1
• Time in Patent Office: 1,106 Days
• Field of Search: 738/665, 732/75, 732/61
• US Class Current: 73/275
• CPC Class Codes: G01F 1/07 with mechanical coupling to the indicating device
• CPC Class Codes: G01F 1/11 with mechanical coupling to the indicating device
• CPC Class Codes: G01F 15/065 with transmission devices, e.g. mechanical
• CPC Class Codes: G01F 15/066 involving magnetic transmission devices
• CPC Class Codes: G01F 15/07 Integration to give total flow, e.g. using mechanically-operated integrating mechanism

Abstract

Some embodiments of an instrument for a flow meter can automatically adjust in response to the rotational direction of the drive shaft of the flow meter, thereby permitting the instrument device to perform its intended function regardless of the fluid flow direction through the flow meter. In one example, the instrument may comprise a corrector instrument that includes a counter.

Claims

1. An instrument for a flow meter, the instrument comprising:

an input shaft that is driven to rotate in a first direction or in a second opposite direction by a flow meter when the input shaft is coupled to the flow meter;

an output shaft that rotates in response to rotation of the input shaft, the rotation of the output shaft causing a data device to collect information related to the flow meter; and

a gear system that couples the input shaft to the output shaft, said gear system to automatically adjust and thereby direct the output shaft in a forward rotational direction in response to both rotation of the input shaft in the first direction and rotation of the input shaft in the second opposite direction,

wherein the gear system comprises an input gear coupled to the input shaft, an output gear coupled to the output shaft, and an idler gear assembly that translates rotational motion from the input gear to the output gear, the idler gear assembly including first and second idler gears collectively mounted to a movable body that, in response to rotation of the input gear in the first direction, shifts the arrangement of the first and second idler gears so that at least one of the first and second idler gears disengages the output gear, and

wherein the movable body of the idler gear assembly is pivotable relative to the input gear from a first orientation in which the first idler gear directly engages both the input gear and the output gear to a second orientation in which the first idler gear directly engages only one of the input gear and the output gear.

2. The instrument of claim 1, wherein the idler gear assembly is a self-switching gear assembly that automatically shifts position in response to the input shaft rotating in one of the first direction and the second opposite direction.

3. The instrument of claim 1, wherein when the input shaft is coupled to the flow meter, the input shaft is driven to rotate in the first direction when fluid passes through the flow meter in a first flow direction and the input shaft is driven to rotate in the second opposite direction when fluid passes through the flow meter in a second opposite flow direction.

4. The instrument of claim 3, wherein the output shaft of the instrument device rotates only in the forward rotational direction both when fluid passes through the flow meter in the first flow direction and when fluid passes through the flow meter in the second opposite flow direction.

5. The instrument of claim 1, wherein the movable body of the idler gear assembly is pivotable relative to both the input gear and the output gear.

6. The instrument of claim 1, wherein in the instrument comprises an index instrument having a mechanical counter device that indicates an amount of fluid flow through the flow meter.

7. The instrument of claim 6, wherein the index instrument comprises:

the data device that includes a mechanical counter device to provide information related to the fluid flow through a flow meter;

the input shaft;

the output shaft; and

the gear system that is arranged to automatically adjust and thereby direct the output shaft in a forward rotational direction in response to both rotation of the input shaft in the first direction and rotation of the input shaft in the second opposite direction, the rotation of the output shaft causing a mechanical counter device to operate.

8. The instrument of claim 1, wherein the input shaft is driven to rotate by a flow meter comprising a rotary positive displacement meter.

9. The instrument of claim 1, wherein the said forward rotational direction of the output shaft is defined by a desired positive direction of an input to the data device.

10. The instrument of claim 1, wherein the data device includes an output to transmit a signal to a location remote from the flow meter, the signal indicating a volume of fluid passing through the flow meter, and the signal being transmitted by at least one of hard wire communication, fiber optic cable communication, and wireless communication.

11. An instrument for a flow meter, the instrument comprising:

an input shaft that is driven to rotate in a first direction or in a second opposite direction by a flow meter when the input shaft is coupled to the flow meter;

an output shaft that rotates in response to rotation of the input shaft, the rotation of the output shaft causing a data device to collect information related to the flow meter; and

a gear system that couples the input shaft to the output shaft, said gear system to automatically adjust and thereby direct the output shaft in a forward rotational direction in response to both rotation of the input shaft in the first direction and rotation of the input shaft in the second opposite direction,

wherein the gear system comprises an input gear coupled to the input shaft, an output gear coupled to the output shaft, and an idler gear assembly that translates rotational motion from the input gear to the output gear, the idler gear assembly including first and second idler gears collectively mounted to a movable body that, in response to rotation of the input gear in the first direction, shifts the arrangement of the first and second idler gears so that at least one of the first and second idler gears disengages the output gear, and

wherein in the instrument comprises a corrector instrument that indicates a corrected amount of fluid flow through the flow meter, the corrected amount being at least one of temperature corrected and pressure corrected.

12. The instrument of claim 11, wherein the corrector instrument comprises:

the input shaft;

the output shaft that rotates in response to rotation of the input shaft, the rotation of the output shaft causing a magnet coupled to the output shaft to rotate;

the data device that includes an electronic data device arranged proximate to the magnet to detect the rotation of the magnet and generate information related to an amount of fluid flow through the flow meter, the electronic data device generating a corrected value of fluid flow through the flow meter, the corrected value being at least one of a temperature-corrected value and a pressure-corrected value; and

a mechanical counter device that is driven by the output shaft to indicate information related to an amount of fluid flow through the flow meter.

13. The instrument of claim 12, wherein the mechanical counter device indicates an uncorrected value of fluid flow through the flow meter while the electronic data device communicates at least the corrected value of fluid flow through the flow meter to a remote site, the electronic data device having a local user interface that includes an electronic display device.

14. The instrument of claim 12, wherein the gear system is accessible to a user only after removal of the mechanical counter device from the corrector instrument.

15. The instrument of claim 11, wherein the idler gear assembly is a self-switching gear assembly that automatically shifts position in response to the input shaft rotating in one of the first direction and the second opposite direction.

16. The instrument of claim 11, wherein when the input shaft is coupled to the flow meter, the input shaft is driven to rotate in the first direction when fluid passes through the flow meter in a first flow direction and the input shaft is driven to rotate in the second opposite direction when fluid passes through the flow meter in a second opposite flow direction.

17. The instrument of claim 16, wherein the output shaft of the instrument device rotates only in the forward rotational direction both when fluid passes through the flow meter in the first flow direction and when fluid passes through the flow meter in the second opposite flow direction.

18. The instrument of claim 11, wherein the movable body of the idler gear assembly is pivotable relative to the input gear from a first orientation in which a first idler gear directly engages both the input gear and the output gear to a second orientation in which the first idler gear directly engages only one of the input gear and the output gear.

19. The instrument of claim 18, wherein the movable body of the idler gear assembly is pivotable relative to both the input gear and the output gear.

20. The instrument of claim 11, wherein the input shaft is driven to rotate by a flow meter comprising a rotary positive displacement meter.

21. The instrument of claim 11, wherein the said forward rotational direction of the output shaft is defined by a desired positive direction of an input to the data device.

22. The instrument of claim 11, wherein the data device includes an output to transmit a signal to a location remote from the flow meter, the signal indicating a volume of fluid passing through the flow meter, and the signal being transmitted by at least one of hard wire communication, fiber optic cable communication, and wireless communication.

23. An instrument for a flow meter, the instrument comprising:

an input shaft that is driven to rotate in a first direction or in a second opposite direction by a flow meter when the input shaft is coupled to the flow meter;

an output shaft that rotates in response to rotation of the input shaft, the rotation of the output shaft causing a data device to collect information related to the flow meter; and

a gear system that couples the input shaft to the output shaft, said gear system to automatically adjust and thereby direct the output shaft in a forward rotational direction in response to both rotation of the input shaft in the first direction and rotation of the input shaft in the second opposite direction,

wherein the gear system comprises an input gear coupled to the input shaft, an output gear coupled to the output shaft, and an idler gear assembly that translates rotational motion from the input gear to the output gear, the idler gear assembly including first and second idler gears collectively mounted to a movable body that, in response to rotation of the input gear in the first direction, shifts the arrangement of the first and second idler gears so that at least one of the first and second idler gears disengages the output gear, and

wherein in the instrument comprises an instrument drive device that mounts to the flow meter, the output shaft of the instrument drive device being a drive shaft that drives the operation of the data device.

24. The instrument of claim 23, wherein the instrument drive device comprises:

a mounting platform to receive an accessory instrument for coupling with the flow meter;

a drive shaft that extends from the mounting platform and rotates in response to rotation of the input shaft, the drive shaft arranged to drive the accessory instrument when the instrument attached to the mounting platform and is coupled to the drive shaft; and

the gear system that is arranged to automatically adjust and thereby direct the drive shaft in a forward rotational direction in response to both rotation of the input shaft in the first direction and rotation of the input shaft in the second opposite direction.

25. The instrument of claim 23, wherein the idler gear assembly is a self-switching gear assembly that automatically shifts position in response to the input shaft rotating in one of the first direction and the second opposite direction.

26. The instrument of claim 23, wherein when the input shaft is coupled to the flow meter, the input shaft is driven to rotate in the first direction when fluid passes through the flow meter in a first flow direction and the input shaft is driven to rotate in the second opposite direction when fluid passes through the flow meter in a second opposite flow direction.

27. The instrument of claim 26, wherein the output shaft of the instrument device rotates only in the forward rotational direction both when fluid passes through the flow meter in the first flow direction and when fluid passes through the flow meter in the second opposite flow direction.

28. The instrument of claim 23, wherein the movable body of the idler gear assembly is pivotable relative to the input gear from a first orientation in which a first idler gear directly engages both the input gear and the output gear to a second orientation in which the first idler gear directly engages only one of the input gear and the output gear.

29. The instrument of claim 28, wherein the movable body of the idler gear assembly is pivotable relative to both the input gear and the output gear.

30. The instrument of claim 23, wherein the input shaft is driven to rotate by a flow meter comprising a rotary positive displacement meter.

31. The instrument of claim 23, wherein the said forward rotational direction of the output shaft is defined by a desired positive direction of an input to the data device.

32. The instrument of claim 23, wherein the data device includes an output to transmit a signal to a location remote from the flow meter, the signal indicating a volume of fluid passing through the flow meter, and the signal being transmitted by at least one of hard wire communication, fiber optic cable communication, and wireless communication.

33. A corrector instrument for a flow meter, the instrument comprising:

an input shaft that is driven to rotate in a first direction or in a second opposite direction by an instrument drive device of a flow meter when the input shaft is coupled to the instrument drive device of the flow meter;

an output shaft that rotates in response to rotation of the input shaft, the rotation of the output shaft causing a magnet coupled to the output shaft to rotate;

an electronic data device arranged proximate to the magnet to detect the rotation of the magnet and generate information related to an amount of fluid flow through the flow meter, the electronic data device generating a corrected value of fluid flow through the flow meter, the corrected value being at least one of a temperature-corrected value and a pressure-corrected value;

a mechanical counter device that is driven by the output shaft to indicate information related to an amount of fluid flow through the flow meter, wherein the mechanical counter device indicates an uncorrected value of fluid flow through the flow meter while the electronic data device communicates at least the corrected value of fluid flow through the flow meter to a remote site, the electronic data device having a local user interface that includes an electronic display device; and

a gear system that couples the input shaft to the output shaft, said gear system to automatically adjust and thereby direct the output shaft in a forward rotational direction in response to both rotation of the input shaft in the first direction and rotation of the input shaft in the second opposite direction.

34. The corrector instrument of claim 33, wherein the gear system comprises a self-switching gear assembly that automatically shifts position in response to the input shaft rotating in one of the first direction and the second opposite direction.

35. The corrector instrument of claim 33, wherein the gear system comprises an input gear coupled to the input shaft and an output gear coupled to the output shaft, and an idler gear assembly that translates rotational motion from the input gear to the output gear, the idler gear assembly being pivotable relative to the input gear.

36. The corrector instrument of claim 33, wherein the gear system is accessible to a user only after removal of the mechanical counter device from the corrector instrument.