OLED patterning method
First Claim
1. A method of patterning a substrate, comprising the sequential steps of:
- a) providing a pre-formed first masking film and a pre-formed first removal film;
b) physically locating the pre-formed first masking film over the substrate;
c) segmenting the located pre-formed first masking film into a first masking portion and one or more first opening portions in first locations and physically locating the pre-formed first removal film over the first masking portion and first opening portions;
d) adhering one or more of the first opening portions to the located pre-formed first removal film;
e) picking up and removing the located pre-formed first removal film and one or more of the first opening portions adhered to the located pre-formed first removal film to form one or more first openings in the located pre-formed first masking film; and
f) depositing first materials over the substrate through the first openings in the located pre-formed first masking film;
g) providing a pre-formed second masking film and then physically locating the pre-formed second masking film over the located pre-formed first masking film and first openings, wherein the pre-formed second masking film is not formed inside the first openings;
h) segmenting the located pre-formed second masking film into a second masking portion and one or more second opening portions in second locations and physically locating a pre-formed second removal film over the second masking portion and second opening portions;
i) adhering one or more of the second opening portions to the located pre-formed second removal film;
j) picking up and removing the located pre-formed second removal film and one or more of the second opening portions adhered to the located pre-formed second removal film to form one or more second openings in the located pre-formed second masking film; and
k) depositing second materials over the substrate through the second openings in the located pre-formed second masking film;
l) picking up and removing the first masking portion and second masking portion.
2 Assignments
0 Petitions
Accused Products
Abstract
A method of patterning a substrate according to several steps, including: a) mechanically locating a first masking film over the substrate; and b) segmenting the first masking film into a first masking portion and one or more first opening portions in first locations. Next, mechanically locate a first removal film over the first masking portion and first opening portions. Afterwards, one or more of the first opening portions are adhered to the first removal film. The first removal film and one or more of the first opening portions adhered to the first removal film are mechanically removed to form one or more first openings in the first masking film. Finally, materials are deposited over the substrate through the first openings in the first masking film.
39 Citations
16 Claims
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1. A method of patterning a substrate, comprising the sequential steps of:
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a) providing a pre-formed first masking film and a pre-formed first removal film; b) physically locating the pre-formed first masking film over the substrate; c) segmenting the located pre-formed first masking film into a first masking portion and one or more first opening portions in first locations and physically locating the pre-formed first removal film over the first masking portion and first opening portions; d) adhering one or more of the first opening portions to the located pre-formed first removal film; e) picking up and removing the located pre-formed first removal film and one or more of the first opening portions adhered to the located pre-formed first removal film to form one or more first openings in the located pre-formed first masking film; and f) depositing first materials over the substrate through the first openings in the located pre-formed first masking film; g) providing a pre-formed second masking film and then physically locating the pre-formed second masking film over the located pre-formed first masking film and first openings, wherein the pre-formed second masking film is not formed inside the first openings; h) segmenting the located pre-formed second masking film into a second masking portion and one or more second opening portions in second locations and physically locating a pre-formed second removal film over the second masking portion and second opening portions; i) adhering one or more of the second opening portions to the located pre-formed second removal film; j) picking up and removing the located pre-formed second removal film and one or more of the second opening portions adhered to the located pre-formed second removal film to form one or more second openings in the located pre-formed second masking film; and k) depositing second materials over the substrate through the second openings in the located pre-formed second masking film; l) picking up and removing the first masking portion and second masking portion. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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Specification