Sealing retainer for extended wear hearing devices

• US 7,664,282 B2
• Filed: 09/27/2005
• Issued: 02/16/2010
• Est. Priority Date: 11/25/1998
• Status: Active Grant

• Current Assignee: Insound Medical Incorporated (Sonova Holding AG)
• Original Assignee: Insound Medical Incorporated (Sonova Holding AG)
• Inventors: Urso, Richard C, Shennib, Adnan, Ram, Sunder, Anderson, Greg, Buckley, James, Schindler, Robert, Day, Ian
• Primary Examiner(s): Kuntz; Curtis
• Assistant Examiner(s): Elbin; Jesse A
• Application Number:
  US11/238,154
• Publication Number:
  US 20060050914A1
• Time in Patent Office: 1,603 Days
• Field of Search: 381/328, 381/322, 181/135, 607/56, 607/57, 424422-425
• US Class Current: 381/328
• CPC Class Codes: H04R 2225/023 Completely in the canal [CIC] hearing aids
• CPC Class Codes: H04R 2460/11 Aspects relating to vents, e.g. shape, orientation, acoustic properties in ear tips of hearing devices to prevent occlusion
• CPC Class Codes: H04R 2460/15 Determination of the acoustic seal of ear moulds or ear tips of hearing devices
• CPC Class Codes: H04R 25/456 mechanically
• CPC Class Codes: H04R 25/656 Non-customized, universal ear tips, i.e. ear tips which are not specifically adapted to the size or shape of the ear or ear canal
• CPC Class Codes: H04R 25/658 Manufacture of housing parts

Abstract

An embodiment provides a seal for retaining a hearing device within the ear canal comprising a curved shell having an opening at a shell apex portion. The shell defines a cavity for retention of a device component. An interior surface of a shell wall has a scalloped shape configured to distribute compressive forces applied to the shell perimeter such that when the shell is positioned in the canal, the shell wall conforms to the shape of the canal to maintain an acoustical seal between a shell exterior surface and the canal walls. The scalloped shape can be configured to produce a substantially constant amount of inward deformation of a shell wall independent of a force application point on a shell perimeter. The shell can include a coating to retain the seal in the canal and/or to promote asparagine growth into the coating to fastenly retain the seal in the canal.

Claims

1. A seal for retaining an extended wear hearing device within the ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell defining a cavity in an axial direction for retention of a hearing device component, at least a portion of the shell comprising a resilient material having sound attenuating properties;

wherein an exterior surface of the shell is smooth and an interior surface of a shell wall has a plurality of scallops formed therein with axially aligned spaces therebetween configured to distribute compressive forces applied to a shell perimeter such that when the shell is positioned in the ear canal, the compressive forces can compress the scallops so that the shell wall conforms to the shape of the ear canal to maintain an acoustical seal between an exterior surface of the shell and the walls of the ear canal, wherein the shell is configured such that a spring force exerted by the shell on the walls of the ear canal does not to exceed a capillary venous return pressure of a canal epithelial layer.

2. The seal of claim 1, wherein the exterior surface of the shell wall conforms to the shape of the ear canal to prevent an acoustical leak or channel between an exterior surface of the shell and the walls of the ear canal.

3. The seal of claim 1, wherein the shell has at least six scallops.

4. The seal of claim 1, wherein the scallops are configured to substantially prevent deformation of the shell wall which could cause feedback from a microphone assembly positioned laterally with respect to the seal to a receiver assembly positioned medially with respect to the seal.

5. The seal of claim 1, wherein the scallops are configured to produce a substantially constant amount of inward deformation of a shell wall independent of a force application point on a shell perimeter.

6. The seal of claim 1, wherein the shell wall hingedly conforms to the shape of the ear canal.

7. The seal of claim 1, wherein the shell has a substantially dome like, hemispherical or ovoid shape.

8. The seal of claim 1, wherein the shell has a medially decreasing taper.

9. The seal of claim 1, wherein at least a portion of a shell exterior surface includes a coating.

10. The seal of claim 9, wherein the coating is configured to promote asparagine in-growth to a selected depth into the coating to fastenly retain the seal in the ear canal.

11. The seal of claim 9, wherein the coating is an adhesive coating or a silicone coating.

12. The seal of claim 9, wherein the coating has sufficient hoop strength to substantially maintain dimensional stability of the seal when the seal is positioned in the ear canal for periods of extended wear.

13. The seal of claim 9, wherein the coating has sufficient hoop strength to overcome swelling forces of the seal caused by liquid saturation.

14. The seal of claim 9, wherein the coating has acoustical attenuation properties.

15. The seal of claim 9, wherein the coating is configured to increase the acoustical attenuation of the seal by at least about one decibel.

16. The seal of claim 1, wherein at least a portion of a shell wall has a circumferentially varying thickness.

17. The seal of claim 1, wherein at least a portion of a shell wall has a gas permeability configured to reduce an incidence of ear canal infection when the seal is positioned in the canal.

18. The seal of claim 1, wherein at least a portion of a shell wall has a gas permeability configured to allow substantial equilibrium between a relative humidity in a bony portion of the ear canal when the seal is in the canal and a relative humidity of ambient air outside the ear.

19. The seal of claim 1, wherein the shell includes at least one of a vent or a pressure relief vent.

20. The seal of claim 1, wherein the shell includes at least one of an anti-microbial agent, an anti microbial silver compound or an antimicrobial coating.

21. The seal of claim 1, wherein the shell is configured to achieve at least about three decibels of attenuation in sound between a medial and lateral portion of the shell when the shell is positioned in the ear canal.

22. A seal for retaining an extended wear hearing device within a bony portion of an ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell defining a cavity in an axial direction for retention of a hearing device component, at least a portion of the shell comprising a resilient material having sound attenuating properties;

wherein an exterior surface of the shell is smooth and an interior surface of a shell wall has a plurality of scallops formed therein with axially aligned spaces therebetween configured to distribute compressive forces applied to a shell perimeter such that when the shell is positioned in the ear canal, the compressive forces can compress the scallops so that the shell does not to exert a spring force on a canal wall in excess of a capillary venous return pressure of a canal epithelial layer.

23. A seal for retaining an extended wear hearing device within a bony portion of an ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell defining a cavity in an axial direction for retention of a hearing device component,

at least a portion of the shell comprising a resilient material having sound attenuating properties;

the shell including a wall having a circumferentially varying thickness, wherein an outer surface of the wall is smooth and an inner portion of the shell has a plurality of scallops formed therein with axially aligned spaces therebetween configured to compress such that an amount of deformation of the shell wall in response to an applied force is substantially independent of a circumferential position of force application on the shell wall, wherein the shell is configured such that a spring force exerted by the shell on the walls of the ear canal does not to exceed a capillary venous return pressure of a canal epithelial layer.

24. A seal for retaining an extended wear hearing device within a bony portion of an ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell having an axis and defining a cavity for retention of a hearing device component, at least a portion of the shell comprising a resilient material having sound attenuating properties;

the shell including a wall having a smooth exterior surface and an inner portion having a plurality of scallops formed therein with axially aligned spaces therebetween wherein the axially aligned spaces of the scallops have a frequency and a depth configured to minimize circumferentially non uniform deformation of the shell wall in response to an externally applied force, wherein the shell is configured such that a spring force exerted by the shell on the walls of the ear canal does not to exceed a capillary venous return pressure of a canal epithelial layer.

25. A seal for retaining an extended wear hearing device within a bony portion of an ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell having an axis and defining a cavity for retention of a hearing device component, at least a portion of the shell comprising a resilient material having sound attenuating properties;

the wall having a smooth exterior surface and an inner portion of the shell wall having a convoluted geometry with a plurality of axially aligned spaces configured to be circumferentially compressed upon non uniform deformation of the shell wall in response to an externally applied force, wherein the shell is configured such that a spring force exerted by the shell on the walls of the ear canal does not to exceed a capillary venous return pressure of a canal epithelial layer.

26. A seal for retaining an extended wear hearing device within a bony portion of an ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell defining an cavity for retention of a hearing device component, at least a portion of the shell comprising a resilient material having sound attenuating properties;

wherein an external portion of the shell has a biocompatible layer having properties configured for in growth of asparagines to a selected depth into the layer to fastenly retain the seal in the ear canal for a period of extended wear.

27. The seal of claim 26, wherein the biocompatible layer has adhesive property configured to facilitate retention of the seal in the ear canal.

28. A seal for retaining an extended wear hearing device within a bony portion of an ear canal, the seal comprising:

a curved shell having an opening at an apex portion of the shell, the shell defining a cavity for retention of a hearing device component, at least a portion of the shell comprising a resilient material; and

a coating disposed over at least a portion of the shell, the coating conferring at least about three decibels of sound attenuation to a shell wall, the coating having sufficient hoop strength to substantially maintain dimensional stability of the seal when the seal is positioned in the ear canal for periods of extended wear.

29. The seal of claim 28, wherein the coating maintains the dimensional stability of the shell for a wear period of up to about six months.

30. The seal of claim 28, wherein the coating has sufficient hoop strength to overcome swelling forces of the seal caused by liquid saturation.

31. The seal of claim 28, wherein the coating confers at least about five decibels of sound attenuation to the shell wall.

32. A method for wearing a hearing device in the ear canal of a user, the method comprising:

providing a hearing device having a retaining seal configured to retain the device in the ear canal with a force that does not exceed the capillary venous return pressure of a canal epithelial layer;

positioning the hearing device at a location in the ear canal; and

wearing the device in the canal on a substantially continuous basis while substantially preserving a structural integrity of an epithelial layer in contact with the seal.

33. The method of claim 32, wherein the seal has a convoluted or scalloped pattern configured to retain the hearing device in the ear canal with a force that does not exceed the capillary venous return pressure of a canal epithelial layer.

34. The method of claim 32, wherein a blood flow to or from an epithelial layer in contact with the seal is substantially preserved.

35. The method of claim 32, wherein the device is worn in the canal without substantial necrosis of the epithelial layer.

36. The method of claim 32, wherein the device is worn continuously in the ear canal without substantial ulceration of the epithelial layer.

37. The method of claim 32, wherein the device is worn for a period of up to six months.

38. The method of claim 32, wherein the hearing device is worn in a bony portion of the ear canal.

39. The method of claim 32, wherein the seal retains the hearing device at the location during head motion or jaw movement.

40. The method of claim 32, wherein the seal substantially maintains an acoustical seal with the canal wall when the canal is deformed.

41. The method of claim 32, wherein the seal substantially maintains an acoustical seal with the canal wall when a portion of the seal is deformed.

42. The method of claim 32, wherein the seal substantially prevents acoustical leaks within the canal causing hearing device feedback.

43. The method of claim 32, wherein the seal allows an equilibrium in humidity between a bony portion of the ear canal and an external portion of the ear.