Control apparatus capable of economically and reliably controlling electric generator

• US 7,664,577 B2
• Filed: 02/20/2007
• Issued: 02/16/2010
• Est. Priority Date: 02/21/2006
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Yamamoto, Hiroyoshi, Kato, Akira, Shimoyama, Takeshi, Tanaka, Katsunori
• Primary Examiner(s): DeCady; Albert
• Assistant Examiner(s): Stevens; Thomas H
• Application Number:
  US11/707,987
• Publication Number:
  US 20070198132A1
• Time in Patent Office: 1,092 Days
• Field of Search: 700/287, 290/40.C, 322/44
• US Class Current: 700/287
• CPC Class Codes: H02J 7/1446 in response to parameters of a vehicle
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles

Abstract

According to the present invention, a control apparatus for an electric generator includes a power generation cost determiner determining a power generation cost of the generator, a threshold determiner determining a threshold of power generation cost as a function of a state of charge of an electric energy storage device, a comparator comparing the power generation cost of the generator with the threshold, and a controller. When the power generation cost of the generator is lower than the threshold, the controller controls the generator to generate an increased amount of electric power, so as to both charge the electric energy storage device and feed an electrical load. Otherwise, when the power generation cost of the generator is higher than the threshold, the controller controls the generator to generate a decreased amount of electric power, so as to allow the electric energy storage device to discharge to feed the electrical load.

Claims

1. A control apparatus for an electric generator, wherein the electric generator is driven by an engine and configured to charge an electric energy storage device and feed an electrical load, the control apparatus comprising:

a power generation cost determiner working to determine a power generation cost of the electric generator based on parameters representative of operating condition of the engine and an amount of electric power generated by the electric generator;

a threshold determiner working to determine a threshold of power generation cost as a function of a State of Charge (SOC) of the electric energy storage device;

a comparator working to compare the power generation cost of the electric generator with the threshold of power generation cost; and

a controller working to control the electric generator to generate;

an increased amount of electric power, if the power generation cost of the electric generator is determined by the comparator as being lower than the threshold, so as to both feed the electrical load and charge the electric energy storage device, and

a decreased amount of electric power, if the power generation cost of the electric generator is determined by the comparator as being higher than the threshold, so as to allow the electric energy storage device to discharge to feed the electrical load.

2. The control apparatus as set forth in claim 1, wherein the power generation cost of the electric generator is represented by an increase in fuel consumption of the engine for driving the electric generator to generate unit electric power.

3. The control apparatus as set forth in claim 1, further comprising a SOC determiner working to determine the SOC of the electric energy storage device.

4. The control apparatus as set forth in claim 1, wherein the electric energy storage device is charged with an amount of electric power not greater than a maximum allowable charge power of the electric energy storage device.

5. The control apparatus as set forth in claim 1, wherein the electric energy storage device is allowed to discharge an amount of electric power not greater than a maximum allowable discharge power of the electric energy storage device.

6. The control apparatus as set forth in claim 1, wherein the control apparatus controls the electric generator to stop generating electric power if the power generation cost is determined by the comparator as being higher than the threshold.

7. The control apparatus as set forth in claim 1, further comprising a memory storing therein the function which represents a relationship between the SOC of the electric energy storage device and the threshold of power generation cost.

8. The control apparatus as set forth in claim 7, wherein the function is such that the threshold of power generation cost decreases with increase in the SOC of the electric energy storage device in a range from a predetermined lower limit to a predetermined upper limit.

9. The control apparatus as set forth in claim 8, wherein the function is such that the threshold of power generation cost is higher than any possible power generation cost of the electric generator in a range of the SOC lower than the predetermined lower limit, and is lower than any possible power generation cost of the electric generator in a range of the SOC higher than the predetermined upper limit.

10. The control apparatus as set forth in claim 9, further comprising a function modifier that works to modify the function based on a change in the SOC of the electric energy storage device for a time period of a given length.

11. The control apparatus as set forth in claim 10, wherein the function modifier modifies the function through shifting a curve representing the function on a two-dimensional map whose horizontal and vertical axes respectively represent the SOC of the electric energy storage device and the threshold of power generation cost.

12. The control apparatus as set forth in claim 11, wherein the function modifier shifts the curve in a direction to decrease an overall average power generation cost of the electric generator by an amount which decreases with increase in the SOC of the electric energy storage device.

13. The control apparatus as set forth in claim 12, wherein the function modifier determines the amount of shifting the curve as a function of a maximum value of the SOC for the time period.

14. The control apparatus as set forth in claim 12, wherein the function modifier determines the amount of the shift as a function of a minimum value of the SOC for the time period.

15. The control apparatus as set forth in claim 12, wherein the function modifier determines the amount of the shift as a function of an average variation of the SOC for the time period.

16. The control apparatus as set forth in claim 15, wherein the average variation of the SOC is determined by integrating a difference between the SOC and a reference value for the time period.

17. The control apparatus as set forth in claim 16, wherein the reference value is an average of the predetermined lower and upper limits of the SOC.

18. The control apparatus as set forth in claim 8, wherein the function has a first hysteresis loop in a first range of the SOC including the predetermined lower limit and a second hysteresis loop in a second range of the SOC including the predetermined upper limit.

19. The control apparatus as set forth in claim 8, wherein the function has a hysteresis loop that occupies a whole of the range from the predetermined lower limit to the predetermined upper limit.

20. The control apparatus as set forth in claim 8, wherein the function is a linear function.

21. The control apparatus as set forth in claim 8, wherein the function is a quadratic function.

22. The control apparatus as set forth in claim 8, wherein the function is a cubic function.

23. The control apparatus as set forth in claim 8, wherein the function is a sigmoid function.

24. The control apparatus as set forth in claim 1, further comprising a function modifier that works to determine a degree of degradation of the electric energy storage device and modify, based on the determined degree of degradation, the function so as to suppress degradation of the electric energy storage device.

25. The control apparatus as set forth in claim 24, wherein the comparator further compares the degree of degradation of the electric energy storage device with a predetermined threshold, and wherein when the degree of degradation exceeds the predetermined threshold, the controller controls the electric generator to regulate a terminal voltage of the electric energy storage device to a reference voltage.

26. The control apparatus as set forth in claim 1, wherein the electric generator is an automotive alternator and the electric energy storage device is an automotive battery.

27. The control apparatus as set forth in claim 1, wherein the parameters representative of operating condition of the engine include a rotational speed of the engine and an output torque of the engine.