Method for drying under reduced pressure using microwaves

• US 7,665,226 B2
• Filed: 04/11/2005
• Issued: 02/23/2010
• Est. Priority Date: 04/12/2004
• Status: Active Grant

• Current Assignee: Fukuoka Prefectural Government, Kitakyushu Foundation for the Advancement of Industry, Science and Technology
• Original Assignee: Fukuoka Prefectural Government, Kitakyushu Foundation for the Advancement of Industry, Science and Technology
• Inventors: Hayashi, Tadahisa, Tsuruta, Takaharu
• Primary Examiner(s): GRAVINI, STEPHEN MICHAEL
• Application Number:
  US11/547,915
• Publication Number:
  US 20070271811A1
• Time in Patent Office: 1,779 Days
• Field of Search: 342/59, 342/60, 342/61, 342/62, 342/63, 342/64, 342/65, 219/688, 219/730
• US Class Current: 34/259
• CPC Class Codes: A23B 4/015 Preserving by irradiation or electric treatment without heating effect
• CPC Class Codes: A23B 4/03 Drying; Subsequent reconstitution drying apparatus in general F26B
• CPC Class Codes: A23B 7/015 Preserving by irradiation or electric treatment without heating effect
• CPC Class Codes: A23L 3/54 using irradiation or electrical treatment, e.g. ultrasonic waves
• CPC Class Codes: F26B 11/02 in moving drums or other mainly-closed receptacles F26B11/18 takes precedence
• CPC Class Codes: F26B 15/04 in a horizontal plane
• CPC Class Codes: F26B 15/14 the objects or batches of materials being carried by trays or racks or receptacles, which may be connected to endless chains or belts trays, racks per se F26B25/18; with vertical movement F26B15/22
• CPC Class Codes: F26B 3/343 in combination with convection
• CPC Class Codes: F26B 5/048 in combination with heat developed by electro-magnetic means, e.g. microwave energy

Abstract

An apparatus and a method for drying under reduced pressure using microwaves. The apparatus comprises a chamber (13) for housing an object (11), a depressurizing pump (22) connected to the chamber (13) for depressurizing the inside of the chamber (13), a microwave irradiating device (12) for irradiating microwaves to the object (11) in the chamber (13), an airflow generating device for generating an airflow in the chamber (13) by introducing a gas from the outside to the inside of the chamber (13), and a control device (35) for controlling the above components. The object (11) in the chamber (13) is dried at temperatures below a deterioration temperature of the object (11) by intermittent irradiation of the microwaves under reduced pressure while the airflow is generated around the object (11).

Claims

1. A method for drying under reduced pressure using microwaves, comprising:

placing an object in a chamber connected to a depressurizing pump; and

irradiating the microwaves to the object while maintaining an inside of the chamber under reduced pressure, wherein

a) the inside of the chamber is depressurized to or below a saturated vapor pressure corresponding to a deterioration temperature of the object;

b) a gas is supplied from an outside to the inside of the chamber;

c) the object is dried while a temperature of the object is maintained below the deterioration temperature of the object by intermittent irradiation of the microwaves; and

d) the gas is supplied from the outside to the inside of the chamber while the inside of the chamber is maintained under reduced pressure and an airflow is generated around the object, and

wherein water evaporated from the object and the gas are discharged out of the chamber as an exhaust gas by the depressurizing pump to promote dehydration of the object, and

the intermittent irradiation of the microwaves is controlled in a manner that the irradiation of the microwaves is stopped when the temperature of the object increases to a specific temperature “

A”

, and subsequently, the irradiation of the microwaves is resumed when the temperature of the object lowers to a specific temperature “

B”

, the specific temperature “

A”

being below the deterioration temperature of the object, the specific temperature “

B”

being in a vicinity of or higher than a saturation temperature corresponding to a pressure in the chamber.

2. The method for drying under reduced pressure using microwaves according to claim 1, wherein the object is food and the deterioration temperature is a denaturation temperature of constituents of the food.

3. The method for drying under reduced pressure using microwaves according to claim 1, wherein the object is a heat-deformable article and the deterioration temperature is a deformation temperature of the article.

7. The method for drying under reduced pressure using microwaves according to claim 1, wherein the exhaust gas discharged out of the chamber has a relative humidity of 95% or below.

4. An apparatus for drying under reduced pressure using microwaves, comprising:

chambers for housing objects,

wherein each chamber is designed to house an object;

a depressurizing pump connected to one of the chambers and provided for depressurizing an inside of the chamber;

a microwave irradiating device for irradiating the microwaves to the object in one of the chambers;

an airflow generating device for generating an airflow around the object in one of the chambers by supplying a gas from an outside to the inside of one of the chambers under reduced pressure; and

a control device for controlling intermittent irradiation of the microwaves in a manner that the microwaves are irradiated to the object from the microwave irradiating device in a predetermined cycle, thereby maintaining a temperature of the object below a deterioration temperature of the object,

wherein each of the chambers is a lidded tray fixed on a carriage, the carriage running on endless rails intermittently, and the lidded tray is provided with an exhaust pipe connecting port to which an exhaust pipe coupled to the depressurizing pump is connected and with a gas induction pipe connecting port to which a blast pipe to be a part of the airflow generating device is connected.

5. The apparatus for drying under reduced pressure using microwaves according to claim 4, wherein a pair of detachable couplers each having a shutoff valve is provided in the middle of each of the exhaust pipe and the blast pipe.

6. The apparatus for drying under reduced pressure using microwaves according to claim 4, wherein the object is supplied into and discharged from the chamber by a conveyor, and a preliminary decompression chamber and a pressure recovery chamber are provided on an upstream side and a downstream side of the chamber, respectively.