Surgical system with a blade

• US 7,666,186 B2
• Filed: 10/25/2005
• Issued: 02/23/2010
• Est. Priority Date: 09/27/2002
• Status: Active Grant

• Current Assignee: Surgitech, LLC
• Original Assignee: Surgitech, LLC
• Inventors: Harp, Richard J.
• Primary Examiner(s): Milano; Michael J
• Assistant Examiner(s): NGUYEN, VI X
• Application Number:
  US11/258,841
• Publication Number:
  US 20060206117A1
• Time in Patent Office: 1,582 Days
• Field of Search: 606/85, 606/170, 606/171, 606/177
• US Class Current: 606/85
• CPC Class Codes: A61B 17/1624 Drive mechanisms therefor
• CPC Class Codes: A61B 17/1644 using fluid other than turbine drive fluid
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00553 using a turbine
• CPC Class Codes: A61B 2017/1651 for cooling
• CPC Class Codes: A61B 2017/1653 for lubrication
• CPC Class Codes: A61B 2017/320008 Scrapers
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

A reciprocating surgical file system for precisely removing bone and/or other tissue is described. The system allows a user to maneuver the system and navigate into hard-to-access sites under a direct vision mechanism. A transmission mechanism converts rotary motion from a motor into reciprocating motion and provides it to the surgical file for precision removal of bone or other tissue. A pulsatile pump mechanism is operatively coupled with the transmission mechanism and provides irrigating fluid to the surgical site.

Claims

1. A blade assembly for removing tissue, said blade assembly comprises:

an elongated blade body having a first surface and an opposing second surface, the blade body having elongate proximal, medial and distal portions;

at least the medial portion of the blade body being substantially flat and having a width axis transverse to a length of the blade body, the medial portion of the blade body being flexible about the width axis;

an elongate blade guide comprising a first bearing surface and a second bearing surface, the first bearing surface being adjacent the first blade body surface and the second bearing surface being adjacent the second blade body surface, the blade body and blade guide configured so that the blade can reciprocate along its length between the first and second bearing surfaces of the blade guide, the blade guide having proximal, medial and distal portions, an arcuate bend being disposed in the blade guide medial portion so that a longitudinal axis of the blade guide proximal portion is angled relative to a longitudinal axis of the blade guide distal portion;

the blade body flexing in the blade body medial portion so as to conform to the bend in the blade guide medial portion; and

the blade body distal portion having a plurality of raised cutting elements extending from said first surface, each of said cutting elements defining a cutting edge for removing tissue, said cutting edge being elongate and substantially parallel to at least one of said first surface and second surface.

2. The blade of claim 1, wherein said raised cutting elements are adapted to remove bone by at least one of grinding, cutting, and filing.

3. The blade of claim 1, wherein said raised cutting elements each have a throughhole extending through said elongated blade body.

4. The blade of claim 1, wherein said raised cutting elements each have a substantially frusto-conical shape.

5. The blade of claim 4, wherein at least one of the raised cutting elements has a substantially contiguous cutting edge.

6. The blade of claim 1, wherein the first surface in the distal portion of said elongated blade body has an arcuate transverse axis.

7. The blade of claim 6, wherein said cutting edge has substantially the same curvature as said arcuate transverse axis.

8. The blade of claim 6, wherein said cutting edge is arcuate.

9. The blade of claim 1, wherein said cutting edge is substantially flat.

10. The blade of claim 1, wherein said raised cutting elements are substantially self-sharpening.

11. The blade of claim 1, wherein said blade is movably coupled to a lower blade structure of a surgical instrument.

12. The blade of claim 1, wherein said blade is dimensioned so as to fit at least partially within a neuroforamen.

13. The blade assembly of claim 1, wherein the distal portion of the blade body has a longitudinal axis, and the first and second blade body surfaces in the distal portion are arcuate about the distal portion longitudinal axis.

14. The blade assembly of claim 13, wherein the second bearing surface in the blade guide distal portion is arcuate adjacent the arcuate second blade body second surface.

15. The blade assembly of claim 14 additionally comprising a housing, the housing comprising the blade guide and having a distal portion, wherein an outer surface of the housing distal portion is arcuate opposite the arcuate second bearing surface.

16. The blade assembly of claim 15, wherein the housing comprises a channel configured to accommodate a fluid flow, the channel communicating with at least one opening through the second bearing surface in the blade guide distal portion.

17. A blade for removing tissue, said blade comprising:

a blade body having a first face and a second face, said first face and said second face extending between a first edge and a second edge, the blade body having proximal, medial and distal portions;

at least the medial portion of the blade body being substantially flat and having a width axis transverse to a length of the blade body, the medial portion of the blade body being flexible about the width axis;

an elongate blade guide comprising a first bearing surface and a second bearing surface, the first bearing surface being adjacent the first blade body surface and the second bearing surface being adjacent the second blade body surface, the blade body and blade guide configured so that the blade can reciprocate along its length between the first and second bearing surfaces of the blade guide, the blade guide having proximal, medial and distal portions, an arcuate bend being disposed in the blade guide medial portion so that a longitudinal axis of the blade guide proximal portion is angled relative to a longitudinal axis of the blade guide distal portion;

the blade body flexing in the blade body medial portion so as to conform to the bend in the blade guide medial portion; and

the blade body distal portion having a plurality of raised elements for removing tissue, said raised elements extending from said first face, each of said raised elements having a cutting edge that is substantially concentric to an arcuate transverse axis of said blade body.

18. The blade of claim 17, wherein said blade body is dimensioned so as to fit at least partially within a neuroforamen.

19. The blade of claim 17, wherein said raised elements form an array of cutting elements that effectively remove tissue when said blade is reciprocated.

20. The blade of claim 17, wherein said raised elements each have a throughhole extending through said blade body.

21. The blade of claim 17, wherein said raised elements are substantially frusto-conical in shape.

22. The blade of claim 21, wherein said cutting edge is defined at a junction of an outer surface and an inner surface of said raised element.

23. The blade of claim 22, wherein said cutting edge is substantially contiguous.

24. The blade of claim 17, wherein said raised elements are substantially self sharpening.