Electrodes with multilayer membranes and methods of using and making the electrodes

• US 7,666,284 B2
• Filed: 06/07/2004
• Issued: 02/23/2010
• Est. Priority Date: 05/12/2000
• Status: Active Grant

• Current Assignee: Abbott Diabetes Care Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Abbott Diabetes Care Incorporated (Abbott Laboratories Incorporated)
• Inventors: Heller, Adam, Friedman, Keith A., Chen, Ting
• Primary Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US10/862,932
• Publication Number:
  US 20040219664A1
• Time in Patent Office: 2,087 Days
• Field of Search: 20440301-40315, 205/777.5, 205/778, 205/792, 422/82.06, 422 55- 58
• US Class Current: 204/403.01
• CPC Class Codes: G01N 27/3271 Amperometric enzyme electrodes for analytes in body fluids, e.g. glucose in blood amperometry per se G01N27/49; aspects concerning the enzyme reagent C12Q1/001

Abstract

A sensor including a sensing layer is disposed over an electrode or an optode and a layer-by-layer assembled mass transport limiting membrane disposed over the sensing layer. The membrane includes at least one layer of a polyanionic or polycationic material. The assembled layers of the membrane are typically disposed in an alternating manner. The sensor also optionally includes a biocompatible membrane.

Claims

1. A sensor, comprising:

a sensing layer disposed on a substrate;

a multilayer flux-limiting membrane disposed on the sensing layer, the membrane comprising a sextext layer comprising six alternating polycationic and polyanionic layers, each layer disposed on and bound to the immediately preceding layer of the membrane, wherein at least one of the polyanionic layers and the polycationic layers comprises pyridine.

2. The sensor of claim 1, wherein the sensing layer comprising an osmium redox polymer.

3. The sensor of claim 1, wherein the sensing layer comprises a non-leachable redox polymer.

4. The sensor of claim 1, wherein the sensing layer comprises an enzyme.

5. The sensor of claim 1, wherein the flux-limiting membrane is disposed on and bound to the sensing layer.

6. The sensor of claim 1, further comprising a biocompatible layer disposed over the multilayer membrane.

7. The sensor of claim 1, wherein the multilayer flux-limiting membrane comprises a second-sextet layer.

8. The sensor of claim 1, wherein the substrate comprises an electrode upon which the sensing layer is disposed.

9. The sensor of claim 1, wherein the substrate comprises an optode upon which the sensing layer is disposed.

10. The sensor of claim 1, wherein the sensor has an active area of 0.1 cm² or less.

11. The sensor of claim 10, wherein the active area is 10⁻

2 cm² to 10<sup>−

8</sup> cm².

12. A sensor, comprising:

an osmium sensing layer disposed on a substrate;

a multilayer flux-limiting membrane disposed on the sensing layer, the membrane comprising a first polyanionic layer and a first polycationic layer, the first polyanionic layer disposed on the sensing layer, wherein at least one of the first polyanionic layer and a first polycationic layer comprising pyridine; and

a biocompatible layer disposed over the multilayer membrane.

13. The sensor of claim 12, wherein each of the first polyanionic layer and a first polycationic layer comprising pyridine.

14. The sensor of claim 12, wherein the multilayer flux-limiting member further comprises a second polyanionic layer disposed on the first polycationic layer, and the biocompatible layer being disclosed on the second polyanionic layer.

15. The sensor of claim 12, wherein the multilayer flux-limiting member further comprises a second polyanionic layer and a second polycationic layer, a second polyanionic layer disposed on the first polycationic layer, and the biocompatible layer being disposed on the second polycationic layer.

16. A sensor, comprising:

an osmium sensing layer disposed on a substrate;

a multilayer flux-limiting membrane disposed on the sensing layer, the membrane comprising a first polycationic layer and a first polyanionic layer, the first polycationic layer disposed on the sensing layer, at least one of the first polycationic layer and a first polyanionic layer comprising pyridine; and

a biocompatible layer disposed over the multilayer membrane.

17. The sensor of claim 16, wherein each of the first polyanionic layer and a first polycationic layer comprises pyridine.

18. The sensor of claim 16, wherein the multilayer flux-limiting member further comprises a second polycationic layer disposed on the first polyanionic layer, and the biocompatible layer being disposed on the second polycationic layer.

19. The sensor of claim 16, wherein the multilayer flux-limiting member further comprises a second polycationic layer and a second polyanionic layer, a second polycationic layer disposed on the first polyanionic layer, and the biocompatible layer being disposed on the second polyanionic layer.

20. A sensor, comprising:

a sensing layer disposed on a substrate;

a multilayer flux-limiting membrane disposed on the sensing layer, the membrane comprises alternating polycationic and polyanionic layers, each layer disposed on and bound to the immediately preceding layer of the membrane, wherein at least one of the polyanionic layers and the polycationic layers comprises pyridine.

21. The sensor of claim 20, wherein the sensing layer comprising an osmium redox polymer.

22. The sensor of claim 20, wherein the sensing layer comprises a non-leachable redox polymer.

23. The sensor of claim 20, wherein the sensing layer comprises an enzyme.

24. The sensor of claim 20, wherein the flux-limiting membrane is disposed on and bound to the sensing layer.

25. The sensor of claim 20, wherein at least one of the polyanionic layers and the polycationic layers comprises pyridine.

26. The sensor of claim 20, further comprising a biocompatible layer disposed over the multilayer membrane.

27. The sensor of claim 20, wherein the substrate comprises an electrode upon which the sensing layer is disposed.

28. The sensor of claim 20, wherein the substrate comprises an optode upon which the sensing layer is disposed.

29. The sensor of claim 20, wherein the sensor has an active area of 0.1 cm² or less.

30. The sensor of claim 29, wherein the active area is 10² cm² to 10⁻

8 cm².