State of charge indicator for a battery

• US 7,674,551 B2
• Filed: 06/02/2003
• Issued: 03/09/2010
• Est. Priority Date: 06/03/2002
• Status: Expired due to Term

• Current Assignee: Clarios Germany GmbH & Co. KG (Michael Tojner, PhD, LLD)
• Original Assignee: VB Autobatterie GmbH
• Inventors: Streuer, Peter
• Primary Examiner(s): Ryan; Patrick
• Assistant Examiner(s): Lewis; Ben
• Application Number:
  US10/452,534
• Publication Number:
  US 20040041539A1
• Time in Patent Office: 2,472 Days
• Field of Search: 429/13, 429/61, 429/90, 429/91, 732/91, 734/47
• US Class Current: 429/90
• CPC Class Codes: G01N 9/14 the body being built into a container
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A state of charge indicator for a battery having a liquid electrolyte includes a viewing rod having an observation surface at a first end, a conical reflection surface at a second end, and a generally cylindrical outer surface intermediate the first end and the second end. The viewing rod includes a central longitudinal axis. The state of charge indicator also includes a ball cage coupled to the second end of the viewing rod through which the electrolyte can flow and at least one ball guide channel provided in the ball cage and arranged obliquely with respect to the central longitudinal axis. The ball guide channel includes an upper boundary surface adjacent the conical reflection surface. The upper boundary surface is smoothly connected to the conical reflection surface.

Claims

1. A state of charge indicator for a battery having a liquid electrolyte comprising:

a viewing rod having an observation surface at a first end, a conical reflection surface at a second end, and a generally cylindrical outer surface intermediate the first end and the second end, the viewing rod including a central longitudinal axis;

a ball cage coupled to the second end of the viewing rod through which the electrolyte can flow;

at least one ball guide channel provided in the ball cage and arranged obliquely with respect to the central longitudinal axis such that an upper portion of the ball guide channel extends upward from the conical reflection surface and a lower portion of the ball guide channel extends downward from the conical reflection surface, the upper portion of the ball guide channel

including an upper boundary surface adjacent the conical reflection surface; and

at least one ball provided in the ball guide channel;

wherein the upper boundary surface of the upper portion of the ball guide channel extends upward from and above the conical reflection surface such that it is smoothly connected to the conical reflection surface and is generally co-linear with the conical reflection surface on a guide line; and

wherein the at least one ball is configured to move upward toward the upper portion when the density of the electrolyte increases; and

wherein a distance between the upper boundary surface and the conical reflection surface is less than ¼

of the diameter of the ball provided in the ball guide channel.

2. The state of charge indicator of claim 1 wherein a distance between the upper boundary surface and the conical reflection surface is less than 1/10 of the diameter of the ball.

3. The state of charge indicator of claim 1 wherein the cylindrical outer surface has a diameter configured such that it is reduced in size in steps at the second end.

4. The state of charge indicator of claim 1 wherein the viewing rod surface has a tip at the second end adjacent the conical reflection surface that has a rounded shape.

5. The state of charge indicator of claim 1 wherein upper boundary wall surface includes an edge adjacent to the viewing rod that includes a rounded shape.

6. The state of charge indicator of claim 1 wherein two balls with different relative densities are located in the ball guide channel.

7. The state of charge indicator of claim 6 wherein a section of the ball guide channel extends beyond the viewing rod and has a length which corresponds to the diameter of the ball the has the lower relative density.

8. The state of charge indicator of claim 6 wherein the two balls have the same dimensions.

9. The state of charge indicator of claim 6 wherein the length of the ball guide channel is three times the diameter of the balls.

10. The state of charge indicator of claim 1 wherein the diameter of the cylindrical outer surface corresponds to the diameter of the ball provided in the ball guide channel.

11. A state of charge indicator for a battery having a liquid electrolyte comprising:

a viewing rod having a conical reflection surface;

a ball cage through which the electrolyte can flow coupled to the viewing rod;

a channel provided in the ball cage, the channel including an upper boundary surface adjacent the conical reflection surface and an upper portion that extends above the conical reflection surface; and

at least one ball provided in the channel;

wherein the upper boundary surface extends upward from and above the conical reflection surface and is generally co-linear with the conical reflection surface; and

wherein the ball cage is configured to allow the at least one ball to move into the upper portion of the channel; and

wherein a distance between the upper boundary surface and the conical reflection surface is less than ¼

of the diameter of the ball provided in the ball guide channel.

12. The state of charge indicator of claim 11 wherein the upper boundary surface and the conical reflection surface are separated by a distance that is less than 1/10 of a diameter of a ball provided in the channel.

13. The state of charge indicator of claim 11 wherein the viewing rod has a central longitudinal axis and the channel is provided at an oblique angle with respect to the central longitudinal axis.

14. The state of charge indicator of claim 11 wherein the viewing rod includes a rounded tip adjacent the conical reflection surface.

15. The state of charge indicator of claim 11 wherein two balls are provided in the channel, the two balls having different relative densities.

16. The state of charge indicator of claim 15 wherein the balls have different colors.