Battery charger capable of suppressing the temperature increase of the power source circuit

• US 7,675,265 B2
• Filed: 04/21/2006
• Issued: 03/09/2010
• Est. Priority Date: 01/14/2003
• Status: Active Grant

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: Mori, Tatsuki
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US11/379,660
• Publication Number:
  US 20060186860A1
• Time in Patent Office: 1,418 Days
• Field of Search: 320/110, 320/150, 320/152, 320/161, 320/162, 320/128, 323/251
• US Class Current: 320/128
• CPC Class Codes: H02J 2207/40 adapted for charging from various sources, e.g. AC, DC or multivoltage
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence

Abstract

Battery pack may include rechargeable battery cells Battery charger may include power source circuit. Power source circuit may be connected with an external power source and battery cells. The external power source may supply power to the power source circuit and then, the power source circuit may supply charging current to battery cells. Battery charger may also include voltage detector for detecting the voltage input from the external power source to power source circuit. Battery charger may further include processor for controlling power source circuit. Processor may determine the amount of charging current supplied to battery cells based upon the external power source voltage detected by the voltage detector.

Claims

1. A battery charger adapted to supply current to a removable battery pack comprising battery cells and a charging terminal, comprising:

a first terminal for coupling to an external power source,

a second terminal for coupling to the charging terminal of the battery pack,

a power source circuit coupled to the first terminal and the second terminal, the power source circuit transforming voltage input from the external power source, and supplying charging current to the battery cells, wherein the power source circuit includes a transformer which comprises a primary winding coupled to the first terminal, a first secondary winding coupled to the second terminal and a second secondary winding which is not coupled to the second terminal, wherein the voltage output from the second secondary winding has a linear relationship with the voltage of the primary winding,

a voltage detector coupled to the second secondary winding, the voltage detector detecting the voltage output from the second secondary winding in order to determine the voltage input from the external power source to the power source circuit, and

a processor coupled to the voltage detector and the power source circuit, the processor (i) determining the external power source voltage based upon the voltage output from the second secondary winding detected by the voltage detector, and (ii) determining a first allowable charging-current value, which permits charging while suppressing an increase in the temperature of power source circuit, based at least upon the determined external power source voltage.

2. A battery charger as in claim 1, wherein the processor selects the first allowable charging current value among a plurality of predetermined charging current values, and wherein the processor selects relatively low predetermined charging current value as the first allowable charging current value when the determined external power source voltage is low.

3. A battery charger as in claim 2, further comprising a first temperature sensor coupled to the power source circuit, wherein the processor determines the first allowable charging current value based further upon power source circuit temperature sensed by the first temperature sensor.

4. A battery charger as in claim 3, wherein the removable battery pack further comprises a second temperature sensor coupled to the battery cells, wherein the processor is coupled to the second temperature sensor, the processor determining a second allowable charging current value, which permits charging while suppressing an increase in the temperature of battery cells, based upon battery temperature sensed by the second temperature sensor.

5. A battery charger as in claim 4, wherein the processor selects the smaller of the first and second allowable charging current values as the charging current that will be supplied by the power source circuit to the battery cells.

6. A battery charger as in claim 1, wherein the power source circuit further comprises a switch electrically connecting and disconnecting the first terminal with the transformer, wherein the switch is intermittently turned ON and OFF in order to increase or decrease current per unit time supplied by the external power source to the transformer.

7. A battery charger as in claim 6, further comprising a switching circuit that repeatedly switches the switch between an ON-state and an OFF-state in order to supply the charging current, which is determined by the processor, to the battery cells.

8. An apparatus comprising:

a battery pack comprising battery cells; and

a battery charger comprising a power source circuit that transforms voltage input from an external power source and supply charging current to the battery cells, means for detecting the voltage input from the external power source to the power source circuit, and a processor that determines a first allowable charging-current value, which permits charging while suppressing an increase in the temperature of power source circuit, based at least upon the external power source voltage detected by the detecting means, wherein

the power source circuit includes a transformer which comprises a primary winding coupled to the external power source, a first secondary winding coupled to the battery cells and a second secondary winding which is not coupled to the battery cells, wherein the voltage output from the second secondary winding has a linear relationship with the voltage of the primary winding,

the detecting means detects the voltage output from the second secondary winding in order to determine the voltage input from the external power source to the power source circuit, and

the processor determines the external power source voltage based upon the voltage output from the second secondary winding detected by the voltage detector.

9. An apparatus as in claim 8, wherein the processor selects the first allowable charging current value among a plurality of predetermined charging current values, and wherein the processor selects relatively low predetermined charging current value as the first allowable charging current value when the determined external power source voltage is low.

10. An apparatus as in claim 9, wherein the battery charger further comprises a first temperature sensor coupled to the power source circuit, wherein the processor determines the first allowable charging current value based further upon power source temperature sensed by the first temperature sensor.

11. An apparatus as in claim 10, wherein the battery pack further comprises a second temperature sensor coupled to the battery cells, wherein the processor determines a second allowable charging current value, which permits charging while suppressing an increase in the temperature of battery cells, based upon battery temperature sensed by the second temperature sensor.

12. An apparatus as in claim 11, wherein the processor further selects the smaller of the first and second allowable charging current values as the charging current that will be supplied by the power source circuit to the battery cells.