Swelling delay cover for a packer

• US 7,681,653 B2
• Filed: 08/04/2008
• Issued: 03/23/2010
• Est. Priority Date: 08/04/2008
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Rosenblatt, Steve, Foster, Anthony P., Korte, James R., Ellis, Dustin D., Evans, Kent A., Thurston, John J.
• Primary Examiner(s): Gay; Jennifer H
• Assistant Examiner(s): Ro; Yong-Suk
• Application Number:
  US12/185,208
• Publication Number:
  US 20100025049A1
• Time in Patent Office: 596 Days
• Field of Search: 166/285, 166/387, 277/316, 277/323, 277/333, 277/934
• US Class Current: 166/387
• CPC Class Codes: E21B 23/06 for setting packers
• CPC Class Codes: E21B 33/1208 characterised by the construction of the sealing or packing means E21B33/1277 takes precedence
• CPC Class Codes: Y02P 30/40 Ethylene production
• CPC Class Codes: Y10S 277/934 Seal swells when wet

Abstract

A swelling packer is covered with a material that is preferably in a tubular form and slipped over the swelling element to be shrink fit with applied heat. The material is formulated to break down at temperatures slightly below the expected downhole temperatures so that ideally the packer has about 48 hours of swelling delay which is normally a time period long enough to allow it to be properly located without it swelling so much as to cause it to be damaged by running in. Various polymers can be used to make an imperious covering for run in that on the way starts to break down. Ideally the material for the cover disappears about the time of sealing or shortly thereafter.

Claims

1. A downhole swelling packer, comprising:

a mandrel supporting a swelling element;

a film cover over said swelling element to delay swelling of said swelling element as it is run downhole;

a resin and hardener combination layer mounted to said swelling element, either below or outside of said film cover;

said combination layer degrades at a different temperature than said film cover;

said film cover and combination layer are undermined by well fluids to allow well fluid to reach the swelling element to make said swelling element swell to seal downhole without applied longitudinal compression or longitudinal restraint.

2. The packer of claim 1, wherein:

said film is impervious until said film is undermined by exposure to well fluids for a predetermined time.

3. The packer of claim 1, wherein:

said film is melted or dissolved by well fluid exposure for a predetermined time.

4. The packer of claim 1, wherein:

said film is melted or dissolved by temperatures at least 10 degrees F. less than well fluid temperatures at the expected setting location.

5. The packer of claim 1, wherein:

said film cover is initially a tubular shape that is shrink fit to the swelling element with heat.

6. The packer of claim 1, wherein:

said mandrel supports a heat source to initiate or increase the rate of undermining said film cover.

7. The packer of claim 1, wherein:

said film cover is made of one or more PTFE, PET, PVA, FEP, PFA or ETFE polymer families.

8. The packer of claim 1, wherein:

said cover is in multiple layers that degrade at different temperatures.

9. The packer of claim 8, wherein:

a layer of said cover closer to said element degrades at a higher temperature than another layer covering it.