Communications jacks having contact wire configurations that provide crosstalk compensation

• US 7,682,203 B1
• Filed: 11/04/2008
• Issued: 03/23/2010
• Est. Priority Date: 11/04/2008
• Status: Active Grant

• Current Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Inventors: Fitzpatrick, Brian, Pharney, Julian, Heckmann, David
• Primary Examiner(s): Patel; T C
• Assistant Examiner(s): Imas; Vladimir
• Application Number:
  US12/264,498
• Time in Patent Office: 504 Days
• Field of Search: 439/676, 439/941, 439/404
• US Class Current: 439/676
• CPC Class Codes: H01R 13/6466 on substrates, e.g. printed circuit boards [PCB]
• CPC Class Codes: H01R 13/6467 by cross-over of signal conductors
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/7195 with planar filters with openings for contacts
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45
• CPC Class Codes: H05K 1/0228 Compensation of cross-talk by a mutually correlated lay-out of printed circuit traces, e.g. for compensation of cross-talk in mounted connectors balanced signal pairs H05K1/0245
• CPC Class Codes: H05K 1/162 incorporating printed capacitors
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 2201/10189 Non-printed connector

Abstract

Communications jacks include a housing having a plug aperture that is configured to receive a mating plug that is inserted along a horizontal plug axis and a vertically-oriented wiring board that is mounted substantially normal to the horizontal plug axis. First through fourth contact wires are mounted in the vertically-oriented wiring board, with the first and second contact wires forming a first differential pair of contact wires and the third and fourth contact wires forming a second differential pair of contact wires. At least a portion of the first differential pair of contact wires is positioned between the contact wires of the second differential pair of contact wires, and deflectable portions of the third and fourth contact wires include a crossover. Additionally, the fixed portions of the third and fourth contacts are spaced further apart vertically than are the fixed portions of the first and second contacts.

Claims

1. A communications jack, comprising:

a housing having a plug aperture that is configured to receive a mating plug that is inserted along a horizontal plug axis;

a generally vertically-oriented wiring board that is mounted substantially normal to the horizontal plug axis;

a first contact wire and a second contact wire that form a first differential pair of contact wires, the first and second contact wires each having a fixed portion that is mounted in the vertically-oriented wiring board and a deflectable portion that is at least partially positioned in the plug aperture; and

a third contact wire and a fourth contact wire that form a second differential pair of contact wires, the third and fourth contact wires each having a fixed portion that is mounted in the vertically-oriented wiring board and a deflectable portion that is at least partially positioned in the plug aperture;

wherein at least a portion of the first differential pair of contact wires is positioned between the contact wires of the second differential pair of contact wires in a plane that is normal to the vertically-oriented wiring board;

wherein the deflectable portions of the third and fourth contact wires include a crossover;

wherein the fixed portions of the third and fourth contact wires are spaced farther apart vertically than are the fixed portions of the first and second contact wires.

2. The communications jack of claim 1, further comprising a fifth contact wire and a sixth contact wire that form a third differential pair of contact wires and a seventh contact wire and eighth contact wire that form a fourth differential pair of contact wires, wherein each of the fifth through eighth contact wires includes a fixed portion that is mounted in the vertically-oriented wiring board and a deflectable portion that is at least partially positioned in the plug aperture, and wherein the third differential pair of contact wires includes a crossover and the fourth differential pair of contact wires includes a crossover.

3. The communications jack of claim 2, further comprising a second wiring board that includes a plurality of contact pads, and wherein the deflectable portion of at least some of the first through eighth contact wires are configured to make physical and electrical contact with respective of the contact pads when the mating plug is received within the plug aperture.

4. The communications jack of claim 1, further comprising a fifth contact wire and a sixth contact wire that form a third differential pair of contact wires and a seventh contact wire and eighth contact wire that form a fourth differential pair of contact wires, wherein each of the fifth through eighth contact wires includes a fixed portion that is mounted in the vertically-oriented wiring board and a deflectable portion that is at least partially positioned in the plug aperture.

5. The communications jack of claim 4, wherein the third contact wire and the fourth contact wire each include a second fixed portion that is mounted in the vertically-oriented wiring board.

6. The communications jack of claim 5, wherein the each of the third contact wire and the fourth contact wire includes a first longitudinal segment that includes the fixed portion, a second longitudinal segment that includes the second fixed portion, a third longitudinal segment that includes a plug contact region that is configured to make electrical contact with a contact of a mating plug, and a transverse segment that connects the first, second and third longitudinal segments.

7. The communications jack of claim 5, wherein the transverse segment of the third contact wire crosses the first and second contact wires and at least one of the fifth through eighth contact wires, and wherein the transverse segment of the fourth contact wire crosses the first and second contact wires and at least one of the fifth through eighth contact wires.

8. The communications jack of claim 5, wherein the fixed portions of the second, third, fifth and seventh contact wires and the second fixed portion of the third contact wire are at least generally aligned in a first row, and the fixed portions of the first, forth, sixth and eighth contact wires and the second fixed portion of the fourth contact wire are generally aligned in a second row that is below the first row, and wherein the second fixed portion of the third contact wire is on one end of the first row and the second fixed portion of the fourth contact wire is on one end of the second row.

9. The communications jack of claim 8, wherein the fixed portion and the second fixed portion of the third contact wire are mounted above the fixed portions of the second and fifth contact wires, and wherein the fixed portion and the second fixed portion of the fourth contact wire are mounted below the fixed portions of the first and eighth contact wires.

10. The communications jack of claim 2, wherein the vertically-oriented wiring board includes a metal-plated hole that receives the second fixed portion of the third contact wire and a capacitor that is directly connected to the metal-plated hole or is connected to the metal-plated hole via a conductive trace on or in the vertically-oriented wiring board.

11. A communications jack, comprising:

a housing having a plug aperture that is configured to receive a mating plug that is inserted along a first axis;

a wiring board that is mounted substantially perpendicular to the first axis;

a first contact wire that has a termination end that is mounted in the wiring board and a free end that includes a plug contact region;

a second contact wire that has a termination end that is mounted in the wiring board and a free end that includes a plug contact region;

a third contact wire that has a first termination end that is mounted in the wiring board, a second termination end that is mounted in the wiring board, a crossover segment that connects the first and second termination ends and a free end that includes a plug contact region;

a fourth contact wire that has a termination end that is mounted in the wiring board and a free end that includes a plug contact region;

a fifth contact wire that has a termination end that is mounted in the wiring board and a free end that includes a plug contact region;

a sixth contact wire that has a first termination end that is mounted in the wiring board, a second termination end that is mounted in the wiring board, a crossover segment that connects the first and second termination ends and a free end that includes a plug contact region;

a seventh contact wire that has a termination end that is mounted in the wiring board and a free end that includes a plug contact region;

an eighth contact wire that has a termination end that is mounted in the wiring board and a free end that includes a plug contact region;

wherein the fourth contact wire and the fifth contact wire form a first differential pair of contact wires;

wherein the first contact wire and the second contact wire form a second differential pair of contact wires;

wherein the third contact wire and the sixth contact wire form a third differential pair of contact wires;

wherein the seventh contact wire and the eighth contact wire form a fourth differential pair of contact wires;

wherein the plug contact regions of the first through eighth contact wires are arranged in a generally side-by-side relationship in numerical order;

wherein the third contact wire crosses at least the fourth, fifth and sixth contact wires; and

wherein the sixth contact wire crosses at least the third, fourth and fifth contact wires.

12. The communications jack of claim 11, wherein the crossover segment of the third contact wire is substantially perpendicular to the first termination end of the third contact wire and to the second termination end of the third contact wire.

13. The communications jack of claim 11, wherein the termination ends of the first, fifth and seventh contact wires and the first and second termination ends of the third contact wire are generally aligned in a first row, and wherein the termination ends of the second, fourth and eighth contact wires and the first and second termination ends of the sixth contact wire are generally aligned in a second row that is vertically spaced apart from the first row.

14. The communications jack of claim 13, wherein the first termination end of the third contact wire is part of the signal carrying path through the jack and the second termination end of the third contact wire is mounted in a metal-plated hole on the wiring board that is connected to a capacitor on the wiring board.

15. The communications jack of claim 13, wherein the second termination end of the third contact wire is at a first end of the first row and the second termination end of the sixth contact wire is at a first end of the second row that is opposite the first end of the first row.

16. The communications jack of claim 11, wherein a surface of the wiring board into which the first through fourth contact wires are mounted defines an x-y plane, wherein the first termination end of the third contact wire and the first termination end of the sixth contact wire are spaced apart a first distance in the x-direction and a second distance in the y-direction, wherein the termination end of the fourth contact wire and the termination end of the fifth contact wire are spaced apart by a third distance in the x-direction and a fourth distance in the y-direction, and wherein the first distance exceeds the third distance and the second distance exceeds the fourth distance.

17. The communications jack of claim 11, wherein the second differential pair of contact wires includes a crossover and the fourth differential pair of contact wires includes a crossover.

18. A contact wire that is suitable for use in an RJ-45 communications jack, comprising:

a first termination end having a press-fit termination;

a second termination end having a press-fit termination;

a crossover section that connects the first termination end and the second termination end; and

a longitudinal segment that includes a free end and a plug contact region that is configured to make physical and electrical contact with a contact of a mating plug connector, the longitudinal segment extending from the crossover section.

19. The contact wire of claim 18, wherein the first termination end, the second termination end and the longitudinal segment are generally parallel to each other.

20. The contact wire of claim 18, wherein the crossover section is generally perpendicular to the longitudinal segment.

21. The contact wire of claim 18, wherein the longitudinal segment extends from an intermediate portion of the crossover section.

22. The contact wire of claim 18, wherein a first distance along the contact wire from the press-fit termination of the first termination end to the crossover section is substantially the same as a second distance along the contact wire from the press-fit termination of the second termination end to the crossover section.