Miter saw with improved safety system

• US 7,685,912 B2
• Filed: 11/05/2007
• Issued: 03/30/2010
• Est. Priority Date: 01/14/2002
• Status: Expired due to Fees

• Current Assignee: Sawstop Holding LLC
• Original Assignee: SD3, LLC
• Inventors: Gass, Stephen F., Fulmer, J. David
• Primary Examiner(s): Alie; Ghassem
• Application Number:
  US11/982,972
• Publication Number:
  US 20080134852A1
• Time in Patent Office: 876 Days
• Field of Search: 83/621, 834/771, 833/971, 83D/IG.1, 835/81, 836/66, 83/72, 834/713, 83/62, 834/73, 834/88, 834/90, 83/50, 83/767, 83/481, 834/712, 834/78, 834/85, 834/87, 834/89, 835/74, 83/84, 838/23, 838/27, 838/28, 839/54, 834/81, 836/65, 835/22, 835/44, 834/76, 835/26, 837/68, 835/46
• US Class Current: 83/62.1
• CPC Class Codes: B27B 5/38 Devices for braking the circular saw blade or the saw spindle; Devices for damping vibrations of the circular saw blade, e.g. silencing vibration-damping of sawing machines or devices working with circular saw blades B23D47/005
• CPC Class Codes: Y10S 83/01 Safety devices
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/088 Responsive to tool detector or work-feed-means detector
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/613 Work guard
• CPC Class Codes: Y10T 83/7693 Tool moved relative to work-support during cutting
• CPC Class Codes: Y10T 83/7697 Tool angularly adjustable relative to work-support
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated
• CPC Class Codes: Y10T 83/8773 Bevel or miter cut

Abstract

Miter saws are disclosed having a base, a blade supported by the base, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system associated with the detection system to cause a predetermined action to take place upon detection of the dangerous condition. The blade is rotatable, and moves into a cutting zone to cut a workpiece. The predetermined action may be to stop the blade from rotating, to create an impulse against movement of the blade into the cutting zone, or to cause the blade to move away from the cutting zone.

Claims

1. A miter saw comprising:

a base assembly defining a cutting zone;

a rotatable blade configured to cut workpieces within the cutting zone;

a pivot arm assembly pivotally coupled to the base assembly and configured to support the blade above the base assembly, where the pivot arm assembly is adapted to pivot down toward the base assembly to move the blade toward the base assembly to cut a workpiece;

means for stopping the rotation of the blade;

where the blade has angular momentum when rotating, and where the means for stopping the rotation of the blade includes means for transferring at least a portion of the angular momentum of the blade to the base assembly; and

means for urging the pivot arm assembly in a direction away from the cutting zone.

2. The miter saw of claim 1, where the base assembly includes a base configured to support workpieces, where the means for transferring is configured to transfer at least a portion of the angular momentum of the blade to a first region of the base assembly, and where the first region is above the base.

3. The miter saw of claim 1, where the base assembly includes a base configured to support workpieces and a tilt mechanism configured to tilt relative to the base, where the pivot arm assembly is pivotally coupled to the tilt mechanism, and where the means for transferring is configured to transfer at least a portion of the angular momentum of the blade to the tilt mechanism.

4. The miter saw of claim 1, where the means for urging includes means for converting at least a portion of the angular momentum of the blade into a force on the pivot arm assembly in a direction away from the cutting zone.

5. The miter saw of claim 1, further comprising means for detecting accidental contact between a person and the blade, and where the means for stopping the rotation of the blade is configured to stop the rotation of the blade if such accidental contact is detected.