Waste balancing for extracorporeal blood treatment systems

• US 7,686,778 B2
• Filed: 01/14/2004
• Issued: 03/30/2010
• Est. Priority Date: 01/15/2003
• Status: Active Grant

• Current Assignee: Nxstage Medical Incorporated (Fresenius Medical Care AG)
• Original Assignee: Nxstage Medical Incorporated (Fresenius Medical Care AG)
• Inventors: Brugger, James M., Burbank, Jeffrey H.
• Primary Examiner(s): Deak; Leslie R
• Application Number:
  US10/544,124
• Publication Number:
  US 20070038191A1
• Time in Patent Office: 2,267 Days
• Field of Search: 604/5.04, 604/6.09, 210/645, 210/646
• US Class Current: 604/5.04
• CPC Class Codes: A61M 1/16 with membranes
• CPC Class Codes: A61M 1/1605 Physical characteristics of the dialysate fluid
• CPC Class Codes: A61M 1/1611 Weight of the patient
• CPC Class Codes: A61M 1/1643 with weighing of fresh and used dialysis fluid
• CPC Class Codes: A61M 1/3401 Cassettes therefor
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3382 Upper level detectors
• CPC Class Codes: A61M 2205/3386 Low level detectors
• CPC Class Codes: A61M 2205/3393 by weighing the reservoir
• CPC Class Codes: A61M 2205/50 with microprocessors or computers

Abstract

One or more waste balancing systems may be used in a fluid circulating system for medical use. The fluid circulating system may be part of a blood treatment system for a patient suffering renal failure. A waste balancing system may include a pressure element operable to maintain a constant fluid pressure created by the combined weight of waste removed from a patient and replacement fluid for providing to a patient. Multiple evaluation characteristics or control parameters may be evaluated or controlled for safety and accuracy. At least part of the waste balancing system may be incorporated into a disposable cartridge.

Claims

1. A waste balancing system for medical use comprising:

a first container containing a fluid waste;

a second container containing a replacement fluid;

a support supporting the first and second containers in a stacked relationship such that the weight of one of the first and second containers bears on the other of the first and second containers,

the first and second containers having flexible walls in direct contact with each other such that said containers form a column of fluid which conforms to the shape and size of the support; and

a pressure sensor in pressure communication with at least one of the first and second containers and located at a bottom of the support such that the pressure sensor indicates a height of the column of fluid;

a controller connected to control a pump and to receive a signal from said pressure sensor and control a rate of flow of at least one of said fluid waste and said replacement fluid to and from said first and second containers responsively to said signal, such that a constant height of the column of fluid is maintained and thereby maintaining a constant total mass of fluid in both of the first and second containers combined.

2. The waste balancing system of claim 1, further comprising a detector configured to detect an emptying of one of said first and second containers, said controller being configured to control said flow responsively to said detector by emptying waste from the first container and adding replacement fluid to the second container in such a manner that the height of the column of fluid is achieved.

3. The waste balancing system of claim 1, wherein the first container is stacked on top of the second container and the support defines a vessel with rigid walls in which the first and second containers rest.

4. The waste balancing system of claim 1, wherein the pressure sensor is adjustable.

5. The waste balancing system of claim 1, wherein the pressure sensor is operatively connected to an outlet of one of the first and second containers.

6. A blood treatment system comprising:

blood treatment means for clearing a patient'"'"'s blood of toxins;

a fluid balancing system comprising;

a first flexible container means containing a fluid waste;

a second flexible container means containing a replacement fluid;

a support supporting the first and second container means in cooperating relationship such that a pressure in at least one of said first and second container means is indicative of a combined weight of said first and second container means with their respective contents;

a pressure sensor in pressure communication with at least one of the first and second container means;

a blood treatment machine and a conduit connectable to the blood treatment machine; and

a controller configured to control a rate of flow of replacement fluid responsively to the pressure sensor such that a combined weight of the first and second container means is maintained at a constant level, whereby a flow from one of the first and second containers means is offset by a flow into the other of the first and second container means.

7. The blood treatment system of claim 6, wherein the blood treatment machine comprises a hemofilter.

8. The blood treatment system of claim 6, wherein the blood treatment machine comprises a dialyzer.

9. The blood treatment system of claim 6, further comprising a removable disposable cartridge containing at least part of the first container means as an integral part of the removable disposable cartridge.

10. The waste balancing system of claim 6, wherein the first container means includes an expandable container.

11. The blood treatment system of claim 6, wherein the pressure sensor is operatively connected to an outlet of one of the first and second flexible container means.

12. A blood treatment system comprising:

blood treatment means for clearing a patient'"'"'s blood of toxins;

a fluid balancing system comprising;

a first container containing a fluid waste;

a second container containing a replacement fluid;

a support supporting the first and second containers in cooperating relationship such that a pressure in at least one of said first and second containers is indicative of a combined weight of said first and second containers with their respective contents;

a pressure sensor in pressure communication with at least one of the first and second containers;

a blood treatment machine and a conduit connectable to the blood treatment machine;

a controller configured to control a rate of flow of replacement fluid responsively to the pressure sensor; and

a piston separating the first and second containers.