Apparatus and methods for treating hardened vascular lesions

• US 7,686,824 B2
• Filed: 07/30/2003
• Issued: 03/30/2010
• Est. Priority Date: 01/21/2003
• Status: Active Grant

• Current Assignee: Spectranetics Corporation (Koninklijke Philips N.V.)
• Original Assignee: Angioscore Incorporated (Koninklijke Philips N.V.)
• Inventors: Konstantino, Eitan, Feld, Tanhum, Tzori, Nimrod
• Primary Examiner(s): Milano; Michael
• Assistant Examiner(s): Nguyen; Victor X
• Application Number:
  US10/631,499
• Publication Number:
  US 20040143287A1
• Time in Patent Office: 2,435 Days
• Field of Search: 606/159, 606/194, 604/22, 604/500, 623/1.11
• US Class Current: 606/194
• CPC Class Codes: A61B 17/320725 with radially expandable cutting or abrading elements A61B17/32075 takes precedence
• CPC Class Codes: A61B 2017/22061 for spreading elements apart
• CPC Class Codes: A61M 2025/1086 having a special balloon surface topography, e.g. pores, protuberances, spikes or grooves
• CPC Class Codes: A61M 25/104 used for angioplasty

Abstract

A plaque scoring catheter comprises a catheter body having a balloon or other radially expansible shell at its distal end. A non-axial scoring structure is carried over the shell and scores a stenosed region in a blood vessel when the balloon is inflated therein. The non-axial scoring structure may be formed directly on the balloon or may alternatively be part of a cage structure which floats over the balloon. Exemplary configurations for the scoring structure include helical, serpentine, and irregular.

Claims

1. A scoring catheter comprising:

a catheter body having a proximal end and a distal end;

a radially expansible shell near the distal end of the catheter body; and

a non-axial scoring cage structure carried over the shell so that expansion of the shell expands the cages, wherein said cage structure is unattached to and separate from the shell and includes a plurality of metal helical scoring elements which circumscribe the expansible shell and wherein the helical scoring elements are elastic so that they expand radially as the shell expands and collapse radially as the shell collapses, wherein the helical scoring elements remain over the radially expansible shell as the shell expands and collapses.

2. A catheter as in claim 1, wherein the expansible shell has an expansible area and the scoring cage structure covers a percentage of the expansible area below 20%.

3. A catheter as in claim 2, wherein the percentage is in the range from 1%to 5%.

4. A catheter as in claim 1, wherein the helical scoring elements comprise a wire.

5. A catheter as in claim 1, wherein the scoring cage structure has two ends where one end is attached to the catheter body near one end of the shell and the other end of the scoring cage structure is unattached to the catheter body and is free to slide axially at the other end of the shell.

6. A catheter as in claim 1, wherein at least a portion of the cage is composed of a superelastic material.

7. A catheter as in claim 1, wherein the assembly of the shell and the scoring structure is sufficiently flexible to permit bending at a radius of 10 mm or below when advanced through the coronary vascular.

8. A catheter as in claim 1, wherein the scoring structure comprises a pair of axially spaced-apart attachment structures with at least one scoring element disposed therebetween.

9. A catheter as in claim 8 wherein at least one of the attachment structures is fixed to the catheter body on one side of the radially expansible shell.

10. A catheter as in claim 9, wherein only one of the attachment structures is fixed and the other is adapted to axially slide as the scoring element foreshortens as the shell is expanded.

11. A catheter as in claim 9, wherein both attachment structures are fixed to the catheter structure.

12. A catheter as in claim 11, where in at least one of the attachment structures includes an axially extensible component adapted to accommodate foreshortening of the scoring element as the shell is expanded.

13. A catheter as in claim 8, wherein the scoring element has a scoring edge over at least a portion of its length.

14. A catheter as in claim 13, wherein the scoring element is oriented radially outwardly as the shell is expanded.

15. A catheter as in claim 8, wherein the scoring element is substantially free of a scoring edge.

16. A scoring catheter comprising:

a catheter body having a proximal end and a distal end;

a radially expansible shell disposed near the distal end of the catheter body; and

an elastic scoring cage structure comprising a plurality of metal scoring elements and circumscribing the radially expansible shell, wherein the cage structure has a free end which is not attached to the shell and a fixed end which is attached to the catheter body so that the free end of the cage structure slides axially as the shell expands radially, wherein the cage structure remains over the radially expansible shell as the shell expands and collapses with the radially expansible shell as the shell is expanded and collapsed.

17. A catheter as in claim 16, wherein at least a portion of the scoring cage structure is aligned non-axially over the shell.

18. A catheter as in claim 17, wherein at least a portion of said scoring cage structure is arranged helically over the shell.

19. A catheter as in claim 17, wherein at least a portion of said scoring cage structure is arranged in a serpentine pattern over the shell.

20. A catheter as in claim 17, wherein at least a portion of said scoring cage structure is arranged circumferentially over the shell.

21. A catheter as in claim 16, wherein the expansible shell has an expansible area and the scoring cage structure covers a percentage of the expansible area below 20%.

22. A catheter as in claim 21, wherein the percentage is in the range from 1% to 5%.

23. A catheter as in claim 16, wherein at least a portion of the scoring cage structure comprises a wire.

24. A catheter as in claim 16, wherein the scoring cage structure is arranged to radially close over the expansible shell when the shell is collapsed.

25. A catheter as in claim 16, wherein at least a portion of the scoring cage structure is composed of a superelastic material.

26. A catheter as in claim 16, wherein the assembly of the shell and the scoring cage structure is sufficiently flexible to permit bending at a radius of 10 mm or below when advanced though the coronary vascular.

27. A catheter as in claim 16, wherein the scoring cage structure comprises one or more scoring elements, wherein less than 70% of the cumulative length of the scoring elements is aligned axially on the shell when expanded.

28. A catheter as in claim 27, wherein less than 50% of the cumulative length is aligned axially.

29. A catheter as in claim 28, wherein less than 25% of the length is aligned axially.

30. A catheter as in claim 16, wherein the non-axial scoring structure comprises one or more scoring elements having a scoring edge, wherein the cumulative length of the scoring edge includes a non-axial component of at least 10 mm.

31. A catheter as in claim 30, wherein the non-axial component is at least 12 mm.

32. A catheter as in claim 31, wherein the non-axial component is at least 36 mm.

33. A catheter as in claim 16, wherein the scoring structure comprises a pair of axially spaced-apart attachment structures with at least one scoring element disposed therebetween, wherein only one of the attachment structures is fixed and the other is adapted to axially slide as the scoring element foreshortens as the shell is expanded.

34. A catheter as in claim 33, wherein at least one of the attachment structures is fixed to the catheter body on one side of the radially expansible shell.

35. A catheter as in claim 33, wherein at least one of the attachment structures includes an axially extensible component adapted to accommodate foreshortening of the scoring element as the shell is expanded.

36. A catheter as in claim 33, wherein the scoring element has a scoring edge over at least a portion of its length.

38. A catheter as in claim 33 wherein the scoring element is substantially free of a scoring edge.

37. A catheter as in clam 36, wherein the scoring element is oriented radially outwardly as the shell is expanded.

39. An expansible scoring cage adapted to be carried over a balloon of a balloon catheter, said cage comprising:

an assembly of one or more elongate helical elastic scoring elements, wherein said assembly is normally in a radially collapsed configuration and expansible over a balloon to a radially expanded configuration, wherein the assembly returns to its radially collapsed configuration when the balloon is deflated;

wherein the scoring elements are metal and adapted to score hardened stenotic material when expanded by the balloon in a blood vessel lumen wherein said one or more elongate helical scoring elements are disposed between a pair of collars, wherein said collars are adapted to be mounted over the catheter with the balloon therebetween and the collars hold the scoring elements over the balloon as the balloon is inflated and deflated.

40. A scoring cage as in claim 39, wherein one of said collars is fixable to the catheter body and the other is free to slide axially over the catheter body.

41. A scoring cage as in claims 39 and 40, wherein at least a portion of the scoring element assembly is adapted to circumscribe the balloon.

42. A scoring cage as in claim 39, wherein the balloon has an expanded area and the scoring elements covers a percentage of the expanded area below 10%.

43. A scoring cage as in claim 42, wherein the percentage is in the range from 1% to 5%.

44. A catheter as in claim 39, wherein at least a portion of the scoring structure comprises a wire.

45. A scoring cage as in claim 39, wherein the scoring elements are elastic and arranged to radially close over the balloon when the balloon is deflated.

46. A scoring cage as in claim 39, wherein at least a portion of the scoring element assembly is composed of a superelastic material.

47. An expansible scoring case as in claim 39, wherein the scoring cage is sufficiently flexible to permit bending at a radius of 10 mm or below when advanced through the coronary vasculature.

48. A cage as in claim 39, wherein the elastic scoring elements have scoring edges.

49. A method for dilatating a stenosed region in a blood vessel, said method comprising:

expanding an expansible shell to radially expand an elastic scoring structure within a stenosed region within the blood vessel, wherein said scoring structure is unattached to and separate from the shell and includes one or more elastic metal helical scoring segments, wherein the elastic scoring elements are disposed between the shell and the stenosed region and expanding the shell causes the elastic scoring elements to penetrate into stenotic material to impart a helical score pattern in the stenotic material about the inner wall of the blood vessel as the shell is expanded; and

radially contracting the shell, wherein the scoring structure remains over the shell as the shell is expanded and contracted.

50. A method as in claim 49, wherein the stenosed region is characterized by the presence of calcified plaque, wherein the plaque is scored as the region is dilated.

51. A method as in claim 49, wherein the scoring structure is not substantially moved in an axial direction while engaged against the stenosed region.

52. A method as in claim 49, wherein the scoring structure covers less than 5% of the wall area of the stenosed region.

53. A method as in claim 49, wherein the scoring structure is at least partly elastic and exerts a radially compressive force to help close the expansible shell as the shell is deflated.

54. A method as in claim 49, further comprising advancing an assembly of the radially expandable shell and the scoring structure through the coronary vasculature, wherein the assembly is adapted to permit bending at a radius of 10 mm or below as the assembly is advanced.