Prosthetic foot with energy transfer

• US 7,686,848 B2
• Filed: 01/04/2008
• Issued: 03/30/2010
• Est. Priority Date: 06/30/2000
• Status: Expired due to Term

• Current Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Original Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Inventors: Christensen, Roland J.
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US12/006,801
• Publication Number:
  US 20080183301A1
• Time in Patent Office: 816 Days
• Field of Search: 623 47- 56
• US Class Current: 623/56
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/5004 operated by electro- or magnetorheological fluids
• CPC Class Codes: A61F 2002/5006 Dampers, e.g. hydraulic damper
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5033 for adjusting damping damping means A61F2002/5003
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/665 Soles
• CPC Class Codes: A61F 2002/6664 Dual structures made of two connected cantilevered leaf springs
• CPC Class Codes: A61F 2002/6671 C-shaped
• CPC Class Codes: A61F 2002/6678 L-shaped

Abstract

A prosthetic foot device with variable stiffness response includes a variable energy transfer mechanism disposed between first and second foot members to transfer a variable amount of energy between the members during use. A chamber is associated with one of the first and second foot members, and a piston is associated with another of the first and second foot members and is movable in the chamber. At least one aperture is formed between the piston and the chamber. A variable viscosity fluid is disposed in the chamber and displaceable through the at least one aperture between the piston and the chamber to allow fluid to flow within the chamber between opposite sides of the piston. The variable viscosity fluid has a viscosity that is variable to vary an ability of the variable viscosity fluid to flow through the at least one aperture.

Claims

1. A prosthetic foot device configured to provide a variable resistance in response to a load factor, the device comprising:

a) first and second foot members, configured to be coupled to an amputee, the first foot member including;

an upper forefoot member having an attachment section configured to be coupled to a socket, and extending downwardly therefrom; and

a lower heel member having a heel section disposed at a natural location of a heel of a user, and an attachment section attached to the upper forefoot member; and

the second foot member including a forefoot reinforcement member, disposed above the upper forefoot member;

b) at least one of the first and second foot members being a resilient member capable of storing energy during deflection;

c) a chamber, associated with one of the first and second foot members;

d) a piston, associated with another of the first and second foot members and movable in the chamber, the piston and chamber defining a volume that changes in response to the load factor;

e) at least one passage, formed between a piston head of the piston and a wall of the chamber, and in communication with the chamber;

f) a variable viscosity fluid, disposed in the chamber and displaceable through the at least one passage between the piston head and the wall of the chamber in response to the load factor; and

g) the variable viscosity fluid having a viscosity that is variable corresponding to the load factor to vary an ability of the variable viscosity fluid to flow through the at least one passage.

2. A device in accordance with claim 1, wherein the at least one passage includes a channel formed in one of the piston head or wall of the chamber and a mating side in the other of the piston head or wall of the chamber.

3. A device in accordance with claim 1, wherein the at least one passage formed between a head of the piston and a wall of the chamber allows fluid to flow within the chamber between opposite sides of the piston head.

4. A device in accordance with claim 1, wherein the variable viscosity fluid includes a shear stiffening material that increases in viscosity with an increase in the load factor applied to the shear stiffening material.

5. A device in accordance with claim 1, wherein the variable viscosity fluid includes at least one fluid selected from the group consisting of:

a magneto rheologic fluid responsive to a magnetic field, or an electro rheologic fluid responsive to an electric field.

6. A device in accordance with claim 1, wherein the load factor includes at least one load factor selected from the group consisting of:

a load, a load rate, a load acceleration, a strain, a strain rate, a strain acceleration, a pressure, a pressure rate, a pressure acceleration, a deflection, a deflection rate, and a deflection acceleration.

7. A device in accordance with claim 6, further comprising:

a transducer to sense a load factor;

a power source, coupled to the transducer;

control electronics, coupled to the transducer and the variable viscosity fluid, to apply an electric or magnetic field in response to the load factor sensed by the transducer.

8. A device in accordance with claim 1, wherein the variable viscosity fluid remains between the first and second foot members.

9. A device in accordance with claim 1, wherein the chamber and the piston are displaceable with respect to one another between the first and second foot members.

10. A prosthetic foot device with variable stiffness response, the device comprising:

a) a forefoot member having an attachment section configured to be coupled to a socket of an amputee, and extending downwardly therefrom configured to contact the ground during use;

b) a forefoot reinforcement member, disposed above the forefoot member;

c) the forefoot member and the forefoot reinforcement member being resilient members capable of storing energy during deflection;

d) a chamber, associated with one of the forefoot and forefoot reinforcement members;

e) a piston, associated with another of the forefoot and forefoot reinforcement members and movable in the chamber;

f) at least one passage formed between a head of the piston and a wall of the chamber to allow fluid communication within the chamber between opposite sides of the piston head;

g) a variable viscosity fluid, disposed in the chamber and displaceable through the at least one passage between the piston head and the wall of the chamber; and

h) the variable viscosity fluid having a viscosity that is variable corresponding to a load factor to vary an ability of the variable viscosity fluid to flow through the at least one passage.

11. A device in accordance with claim 10, wherein the at least one passage includes a channel formed in one of the piston head or wall of the chamber and a mating side in the other of the piston head or wall of the chamber.

12. A device in accordance with claim 10, wherein the variable viscosity fluid includes a shear stiffening material that increases in viscosity with an increase in the load factor applied to the shear stiffening material.

13. A device in accordance with claim 10, wherein the variable viscosity fluid includes at least one fluid selected from the group consisting of:

a magneto rheologic fluid responsive to a magnetic field, or an electro rheologic fluid responsive to an electric field.

14. A device in accordance with claim 13, further comprising:

a transducer to sense a load factor;

a power source, coupled to the transducer;

control electronics, coupled to the transducer and the variable viscosity fluid, to apply an electric or magnetic field in response to the load factor sensed by the transducer.

15. A prosthetic foot device configured to provide a variable resistance in response to a load factor, the device comprising:

a) first and second foot members, at least one of the foot members having an attachment end configured to be coupled to an amputee, and an opposite end, the first foot member including;

an upper forefoot member having an attachment section configured to be coupled to a socket, and extending downwardly therefrom; and

a lower heel member having a heel section disposed at a natural location of a heel of a user, and an attachment section attached to the upper forefoot member; and

the second foot member including a heel reinforcement member, disposed above the lower heel member;

b) at least one of the first and second foot members being a resilient member capable of storing energy during deflection;

c) a chamber, associated with one of the first and second foot members;

d) a piston, associated with another of the first and second foot members and movable in the chamber, the piston and chamber defining a volume that changes in response to the load factor;

e) at least one of the piston and the chamber being located closer to the opposite end of the at least one of the foot members than to the attachment end;

f) at least one passage, formed between a piston head of the piston and a wall of the chamber;

g) a variable viscosity fluid, disposed in the chamber and displaceable through the at least one passage in the piston in response to the load factor; and

h) the variable viscosity fluid having a viscosity that is variable corresponding to the load factor to vary an ability of the variable viscosity fluid to flow through the at least one passage.

16. A device in accordance with claim 15, wherein the load factor includes at least one load factor selected from the group consisting of:

a load, a load rate, a load acceleration, a strain, a strain rate, a strain acceleration, a pressure, a pressure rate, a pressure acceleration, a deflection, a deflection rate, and a deflection acceleration.

17. A device in accordance with claim 15, wherein the variable viscosity fluid includes a shear stiffening material that increases in viscosity with an increase in the load factor applied to the shear stiffening material.

18. A device in accordance with claim 15, wherein the variable viscosity fluid includes at least one fluid selected from the group consisting of:

a magneto rheologic fluid responsive to a magnetic field, or an electro rheologic fluid responsive to an electric field.

19. A device in accordance with claim 18, further comprising:

a transducer to sense a load factor;

a power source, coupled to the transducer;

control electronics, coupled to the transducer and the variable viscosity fluid, to apply an electric or magnetic field in response to the load factor sensed by the transducer.

20. A device in accordance with claim 15, wherein the variable viscosity fluid remains between the first and second foot members.

21. A device in accordance with claim 15, wherein the chamber and the piston are displaceable with respect to one another between the first and second foot members.