Dimmer switch for use with lighting circuits having three-way switches

• US 7,687,940 B2
• Filed: 06/06/2006
• Issued: 03/30/2010
• Est. Priority Date: 06/06/2005
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Steffie, Jamie J., Detmer, Steven E., Keagy, Jon M., Mosebrook, Donald, Rogan, Christopher M.
• Primary Examiner(s): Paladini; Albert W
• Assistant Examiner(s): KAPLAN, HAL IRA
• Application Number:
  US11/447,496
• Publication Number:
  US 20070007826A1
• Time in Patent Office: 1,393 Days
• Field of Search: 307/131
• US Class Current: 307/131
• CPC Class Codes: H05B 39/041 the light-intensity of the source H05B39/08 takes precedence
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: H05B 39/086 with possibility of remote control
• CPC Class Codes: H05B 47/165 following a pre-assigned programmed sequence; Logic control [LC]
• CPC Class Codes: H05B 47/17 Operational modes, e.g. switching from manual to automatic mode or prohibiting specific operations
• CPC Class Codes: H05B 47/185 via power line carrier transmission
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A smart dimmer switch for control of a lighting load from an AC voltage source can replace any switch in a three-way or four-way lighting control system. The smart dimmer switch can be connected on the line-side or the load-side of a three-way system with a standard three-way switch in the other location. Further, the dimmer switch can replace a four-way switch in a four-way system and is operable to be coupled to two standard three-way switches. The dimmer switch includes either one or two semiconductor switches to control the intensity of the connected lighting load. The dimmer switch preferably includes a sensing circuit for detecting an electrical characteristic (i.e., either a voltage or a current) at a terminal of the dimmer to determine the state of the connected three-way switch(s) or four-way switch. The dimmer switch preferably controls the state of the semiconductor switch in response to either a toggle of any of the other switches in the system or an actuation of a toggle button of the dimmer switch.

Claims

1. A dimmer switch adapted to be coupled to a circuit including an AC power source, a load, and a single-pole double-throw three-way switch, the three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to either the power source or the load, the three-way switch having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact, the dimmer switch comprising:

a first load terminal adapted to be coupled to either the power source or the load to which the three-way switch is not coupled;

a second load terminal adapted to be coupled to the first fixed contact of the three-way switch;

a third load terminal adapted to be coupled to the second fixed contact of the three-way switch;

a controllably conductive device electrically coupled to the first, second, and third load terminals, the controllably conductive device having a conductive state in which the controllably conductive device is controlled so as to be operable to deliver a desired amount of power to the load and a non-conductive state in which the controllably conductive device is controlled so as to be operable to deliver substantially no power to the load, the controllably conductive device arranged such that when the controllably conductive device is in the conductive state and the dimmer switch is coupled to the circuit, the controllably conductive device is operable to allow a current to the load to flow between the first terminal and the second terminal or between the first terminal and the third terminal for at least a portion of each half-cycle of the AC power source;

a sensing device electrically coupled to at least one of the second load terminal and the third load terminal, such that when the at least one of the second load terminal and the third load terminal is coupled to the three-way switch, the sensing device is operable to sense an electrical characteristic associated with the load terminal to which the sensing device is coupled;

a controller operably coupled to the controllably conductive device and to the sensing device, the controller operable to control the controllably conductive device in response to an output of the sensing device in accordance with the electrical characteristic; and

a power supply electrically coupled in shunt electrical connection with the controllably conductive device and operable to provide power to the controller.

2. The dimmer switch of claim 1, wherein the sensing device comprises a current sensing device.

3. The dimmer switch of claim 2, wherein the current sensing device comprises a current transformer.

4. The dimmer switch of claim 3, wherein the current transformer comprises a primary winding and a secondary winding, the primary winding of the current transformer being coupled between the controllably conductive device and at least one of the second and third load terminals, and the secondary winding of the current transformer being coupled so as to provide the output of the sensing device to the controller.

5. The dimmer switch of claim 4, wherein the current sensing device is operable to detect whether a charging current is flowing in the power supply.

6. The dimmer switch of claim 5, wherein the sensing circuit is operable to generate a control signal representative of whether the charging current is flowing in the power supply and the controller is operable to change the controllably conductive device between the conductive and non-conductive states in response to the control signal.

7. The dimmer switch of claim 1, wherein the controllably conductive device comprises a bidirectional semiconductor switch.

8. The dimmer switch of claim 7, wherein the bidirectional semiconductor switch comprises a triac.

9. The dimmer switch of claim 7, wherein the bidirectional semiconductor switch comprises two field-effect transistors in anti-series connection.

10. The dimmer switch of claim 1, further comprising:

a communication circuit adapted to receive a message including control information;

wherein the controller is operable to control the controllably conductive device in dependence on the control information.

11. The dimmer switch of claim 10, wherein the communication circuit receives the message via an IR communication link.

12. The dimmer switch of claim 10, wherein the communication circuit receives the message via an RF communication link.

13. The dimmer switch of claim 10, wherein the communication circuit receives the message via a wired communication link.

14. The dimmer switch of claim 1, further comprising:

a communication circuit adapted to transmit a message including feedback information representative of the state of the controllably conductive device and the output of the sensing device.

15. The dimmer switch of claim 14, wherein the communication circuit transmits the message via an RF communication link.

16. The dimmer switch of claim 14, wherein the communication circuit transmits the message via a wired communication link.

17. The dimmer switch of claim 1, further comprising:

a memory coupled to the controller.

18. The dimmer switch of claim 17, wherein the controller is operable to store in the memory state information representative of the state of the controllably conductive device and the output of the sensing device.

19. The dimmer switch of claim 18, wherein the controller is operable to recall the state information from the memory at power up.

20. The dimmer switch of claim 1, further comprising:

a visual display for providing feedback to a user of the dimmer switch.

21. The dimmer switch of claim 20, wherein the visual display comprises a plurality of light-emitting diodes.

22. The dimmer switch of claim 1, wherein the controller comprises a microprocessor.

23. The dimmer switch of claim 1, further comprising:

an actuator;

wherein the controller controls the controllably conductive device in response to an actuation of the actuator.

24. The dimmer switch of claim 1, wherein the load comprises a lighting load and the controller is operable to control the conductive state of the controllably conductive device so as to control a dimming level of the lighting load.

25. The dimmer switch of claim 1, further comprising:

a fourth electrical load terminal; and

a second sensing device electrically coupled to at least one of the first load terminal and the fourth load terminal, the sensing device operable to sense a second electrical characteristic associated with the load terminal to which the second sensing device is coupled;

wherein the controller is coupled to the second sensing device and is operable to control the controllably conductive device in response to an output of the second sensing device in accordance with the second electrical characteristic; and

wherein the controllably conductive device is arranged such that when the controllably conductive device is in the conductive state and the dimmer switch is coupled to the circuit, current to the load flows between the first load terminal and one of the second load terminal and the third load terminal, or between the fourth load terminal and one of the second load terminal and the third load terminal, depending on the output of the second sensing device.

26. A dimmer switch adapted to be coupled to a circuit including an AC power source having a hot connection and a neutral connection, a load, and a single-pole double-throw three-way switch, the three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to either the power source or the load, the three-way switch having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact, the dimmer switch comprising:

a first load terminal adapted to be coupled to either the power source or the load to which the three-way switch is not coupled;

a second load terminal adapted to be coupled to the first fixed contact of the three-way switch;

a third load terminal adapted to be coupled to the second fixed contact of the three-way switch;

a controllably conductive device electrically coupled to the first, second, and third load terminals, the controllably conductive device having a conductive state in which the controllably conductive device is controlled so as to be operable to deliver a desired amount of power to the load and a non-conductive state in which the controllably conductive device is controlled so as to be operable to deliver substantially no power to the load, the controllably conductive device arranged such that when the controllably conductive device is in the conductive state and the dimmer switch is coupled to the circuit, the controllably conductive device is operable to allow a current to the load to flow between the first load terminal and the second load terminal or between the first load terminal and the third load terminal for at least a portion of each half-cycle of the AC power source;

a sensing device electrically coupled to at least one of the second load terminal and the third load terminal, such that when the at least one of the second load terminal and the third load terminal is coupled to the three-way switch, the sensing device is operable to sense electrical continuity between the hot connection and the neutral connection of the power source through the controllably conductive device and the load;

a controller operably coupled to the controllably conductive device and to the sensing device, the controller operable to control the controllably conductive device in response to an output of the sensing device; and

a power supply electrically coupled in shunt electrical connection with the controllably conductive device and operable to provide power to the controller.

27. A method for controlling a load in a circuit comprising an AC power source, the load, a dimmer switch, and a single-pole double-throw three-way switch, the three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to either the power source or the load, the three-way switch having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact, the method comprising the steps of:

providing a first load terminal on the dimmer switch, the first load terminal adapted to be coupled to either the power source or the load to which the three-way switch is not coupled;

providing a second load terminal on the dimmer switch, the second load terminal adapted to be coupled to the first fixed contact of the three-way switch;

providing a third load terminal on the dimmer switch, the third load terminal adapted to be coupled to the second fixed contact of the three-way switch;

electrically coupling a controllably conductive device to the first, second, and third load terminals, the controllably conductive device having a conductive state in which the controllably conductive device is controlled so as to be operable to deliver a desired amount of power to the load and a non-conductive state in which the controllably conductive device is controlled so as to be operable to deliver substantially no power to the load;

sensing an electrical characteristic associated with at least one of the second load terminal and the third load terminal when the at least one of the second load terminal and the third load terminal is coupled to the three-way switch; and

controlling the controllably conductive device in accordance with the sensed electrical characteristic, such that the controllably conductive device is operable to allow a current through the load to flow between the first load terminal and the second load terminal, or between the first load terminal and the third load terminal for at least a portion of each half-cycle of the AC power source.

28. The method of claim 27, wherein the step of sensing comprises sensing a current through one of the second load terminal and the third load terminal.

29. The method of claim 28, further comprising the step of:

coupling a current transformer in series electrical connection with at least one of the second load terminal and the third load terminal.

30. The method of claim 29, further comprising the step of:

coupling a power supply in shunt electrical connection with the controllably conductive device;

wherein the step of sensing further comprises detecting whether a charging current of the power supply is flowing through the current transformer.

31. The method of claim 30, further comprising the step of:

generating a control signal representative of whether the charging current is flowing through the current transformer;

wherein the step of controlling the controllably conductive device comprises changing the controllably conductive device between the conductive state and the non-conductive state in response to the control signal.

32. The method of claim 27, wherein the controllably conductive device comprises a bidirectional semiconductor switch.

33. The method of claim 32, wherein the bidirectional semiconductor switch comprises a triac.

34. The method of claim 32, wherein the bidirectional semiconductor switch comprises two field-effect transistors in anti-series connection.

35. The method of claim 27, further comprising the step of:

receiving a message including control information;

wherein the step of controlling the controllably conductive device comprises controlling the controllably conductive device in response to the control information.

36. The method of claim 35, wherein the step of receiving the message comprises receiving the message via an IR communication link.

37. The method of claim 35, wherein the step of receiving the message comprises receiving the message via an RF communication link.

38. The method of claim 35, wherein the step of receiving the message comprises receiving the message via a wired communication link.

39. The method of claim 27, further comprising the step of:

transmitting a message including feedback information representative of the state of the controllably conductive device and a result of the step of sensing.

40. The method of claim 39, wherein the step of transmitting the message comprises transmitting the message via an RF communication link.

41. The method of claim 39, wherein the step of transmitting the message comprises transmitting the message via a wired communication link.

42. The method of claim 27, further comprising the step of:

storing in a memory state information representative of the state of the controllably conductive device and the sensed electrical characteristic.

43. The method of claim 42, further comprising the step of:

recalling the state information from the memory at power up.

44. The method of claim 27, further comprising the step of:

providing feedback to a user of the dimmer switch via a visual display.

45. The method of claim 44, wherein the visual display comprises a plurality of light-emitting diodes.

46. The method of claim 27, wherein the step of controlling the controllably conductive device further comprises controlling the controllably conductive device in response to an actuation of an actuator of the dimmer switch.

47. The method of claim 27, wherein the load comprises a lighting load and the step of controlling the controllably conductive device further comprises controlling the conductive state of the controllably conductive device so as to control a dimming level of the load.

48. The method of claim 27, further comprising the steps of:

providing a fourth electrical load terminal on the dimmer switch; and

sensing a second electrical characteristic associated with at least one of the first load terminal and the fourth load terminal;

wherein the step of controlling the controllably conductive device further comprises controlling the controllably conductive device in accordance with the sensed second electrical characteristic.

49. A system for supplying power to a load from an AC power source comprising:

a single-pole double-throw (SPDT) three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to either the power source or the load, the SPDT three-way switch having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact; and

a dimmer switch comprising;

a first load terminal adapted to be coupled to either the power source or the load to which the SPDT three-way switch is not coupled to;

a second load terminal coupled to the first fixed contact of the SPDT three-way switch;

a third load terminal coupled to the second fixed contact of the SPDT three-way switch;

a first controllably conductive device electrically coupled such that when the first controllably conductive device is in a conductive state, a desired amount of power is capable of being delivered to the load, and when the first controllably conductive device is in a non-conductive state, substantially no power is capable of being delivered to the load;

a controller electrically coupled to the first controllably conductive device and operable to control the first controllably conductive device; and

a power supply electrically coupled in shunt electrical connection with the first controllably conductive device and operable to provide power to the controller;

wherein when the SPDT three-way switch is in the first state, the controller is operable to control the first controllably conductive device such that the first controllably conductive device is operable to allow a current to the load to flow through the second load terminal for at least a portion of each half-cycle of the AC power source when the first controllably conductive device is in the conductive state; and

wherein when the SPDT three-way switch is in the second state, the controller is operable to control the first controllably conductive device such that the first controllably conductive device is operable to allow the current to the load to flow through the third load terminal for at least a portion of each half-cycle of the AC power source when the first controllably conductive device is in the conductive state.

50. The system of claim 49, wherein the first controllably conductive device is electrically coupled between the first load terminal and the second load terminal such that when the first controllably conductive device is in the conductive state, a current to the load flows between the first load terminal and the second load terminal;

wherein the dimmer switch further comprises a second controllably conductive device having a conductive state in which the second controllably conductive device is controlled such that a desired amount of power is capable of being delivered to the load and a non-conductive state in which the second controllably conductive device is controlled such that substantially no power is capable of being delivered to the load, the second controllably conductive device electrically coupled between the first load terminal and the third load terminal such that when the second controllably conductive device is in the conductive state, current to the load flows between the first load terminal and the third load terminal.

51. The system of claim 50, wherein the dimmer switch further comprises:

a first sensing device electrically coupled to the second load terminal and operable to sense a first electrical characteristic associated with the second load terminal; and

a second sensing device electrically coupled to the third load terminal and operable to sense a second electrical characteristic associated with the third load terminal;

wherein the controller is operable to control the first controllably conductive device in response to an output of the first sensing device in accordance with the first electrical characteristic and in response to an output of the second sensing device in accordance with the second electrical characteristic.

52. The system of claim 51, wherein the controller is operable to determine whether the SPDT three-way switch is in the first state or the second state in response to the outputs of the first and second sensing devices.

53. The system of claim 52, wherein the dimmer switch further comprises a memory coupled to the controller.

54. The system of claim 53, wherein the controller is operable to store in the memory state information representative of the states of the first and second controllably conductive devices and the state of the SPDT three-way switch.

55. The system of claim 54, wherein the controller is operable to recall the state information from the memory at power up.

56. The system of claim 52, wherein the dimmer switch further comprises a communication circuit adapted to transmit a message including feedback information representative of the states of the first and second controllably conductive devices and the state of the SPDT three-way switch.

57. The system of claim 52, wherein the load comprises a lighting load and the dimmer switch further comprises a visual display for providing to a user of the dimmer switch feedback information representative of a dimming level of the lighting load, the feedback information dependent on the states of the first and second controllably conductive devices and the state of the SPDT three-way switch.

58. The system of claim 51, wherein the controller is operable to control both the first and second controllably conductive devices to be non-conductive when the load is not powered.

59. The system of claim 50, wherein the first and second controllably conductive devices comprise bidirectional semiconductor switches.

60. The system of claim 50, wherein the dimmer switch further comprises a communication circuit adapted to receive a message including control information;

and

wherein the controller is operable to control the first and second controllably conductive devices dependent on the control information.

61. The system of claim 50, wherein the controller is operable to control the first and second controllably conductive devices to be conductive in a complementary basis, such that when the first controllably conductive device is conductive, the second controllably conductive device is non-conductive, and when the second controllably conductive device is conductive, the first controllably conductive device is non-conductive.

62. The system of claim 49, wherein the dimmer switch further comprises a sensing device electrically coupled to at least one of the second load terminal and the third load terminal, the sensing device operable to sense an electrical characteristic associated with the load terminal to which the sensing device is coupled;

wherein the first controllably conductive device is arranged such that when the first controllably conductive device is in the conductive state, a current to the load flows between the first load terminal and the second load terminal, or between the first load terminal and the third load terminal.

63. The system of claim 62, wherein the controller is operable to determine whether the SPDT three-way switch is in the first state or the second state in response to the output of the sensing device.

64. The system of claim 63, wherein the sensing device comprises a current sensing device.

65. The system of claim 64, wherein the current sensing device comprises a current transformer.

66. The system of claim 63, wherein the dimmer switch further comprises a memory coupled to the controller.

67. The system of claim 66, wherein the controller is operable to store in the memory state information representative of the state of the first controllably conductive device and the state of the SPDT three-way switch.

68. The system of claim 67, wherein the controller is operable to recall the state information from the memory at power up.

69. The system of claim 63, wherein the dimmer switch further comprises a communication circuit adapted to transmit a message including feedback information representative of the state of the first controllably conductive device and the state of the SPDT three-way switch.

70. The system of claim 63, wherein the load comprises a lighting load and the dimmer switch further comprises a visual display for providing to a user of the dimmer switch feedback information representative of a dimming level of the lighting load, the feedback information dependent on the state of the first controllably conductive device and the state of the SPDT three-way switch.

71. The system of claim 62, wherein the first controllably conductive device comprises a bidirectional semiconductor switch.

72. The system of claim 62, wherein the dimmer switch further comprises a communication circuit adapted to receive a message including control information;

and

wherein the controller is operable to control the first controllably conductive device dependent on the control information.

73. The system of claim 49, wherein the controller comprises a microprocessor.

74. The system of claim 49, wherein the dimmer switch further comprises an actuator;

wherein an actuation of the actuator causes the controller to control the first controllably conductive device.

75. The system of claim 49, wherein the load comprises a lighting load and the controller is operable to control the conductive state of the first controllably conductive device so as to control a dimming level of the lighting load.

76. The system of claim 49, wherein the first load terminal of the dimmer switch is coupled to the power source and the movable contact of the SPDT three-way switch is coupled to the load.

77. The system of claim 49, wherein the first load terminal of the dimmer switch is coupled to the load and the movable contact of the SPDT three-way switch is coupled to the power source.