Transverse acting surgical saw blade

• US 7,691,106 B2
• Filed: 09/23/2005
• Issued: 04/06/2010
• Est. Priority Date: 09/23/2005
• Status: Active Grant

• Current Assignee: Synvasive Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Synvasive Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Schenberger, Jon C., Fisher, Michael G.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): FISHER, ELANA BETH
• Application Number:
  US11/234,754
• Publication Number:
  US 20070083209A1
• Time in Patent Office: 1,656 Days
• Field of Search: 606/79, 606/82, 606/176, 606/177, 301/82, 302/09, 302/14, 303/92
• US Class Current: 606/82
• CPC Class Codes: A61B 17/14 Surgical saws A61B17/1637 takes precedence; tooth saws A61C3/12 ; Accessories therefor
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 2017/00734 battery operated

Abstract

Various embodiments provide surgical cutting devices and systems for orthopedic and other procedures. Specific embodiments provide saw devices for accessing and cutting subjacent bone and other tissue while minimizing injury to surrounding tissue. One embodiment provides a transverse acting saw blade for performing surgical cuts to bone tissue with minimal injury to surrounding tissue. The blade comprises an elongated member having a first portion and a second portion and a longitudinal and lateral axis. The first portion is configured to engage a drive source to produce longitudinal movement of the first portion that is atraumatic to surrounding tissue. The second portion includes a cutting surface. The longitudinal movement of the first portion is converted to a lateral movement of the second portion that is sufficient to cut engaged bone tissue with the cutting surface. The movement of the second portion is substantially transverse to the movement of the first portion.

Claims

1. A saw blade for performing surgical cuts to bone tissue with minimal injury to surrounding tissue, the blade comprising:

a single piece elongated member having a first portion and a second portion having a cutting surface, wherein the first portion is engageable with a drive source to produce a longitudinal movement of the first portion, and wherein the single piece elongated member has an opening in the second portion behind the cutting surface and a slot in communication with the opening and extending from the opening to the first portion so that the first portion is split into halves which can be separately reciprocated to convert the longitudinal movement of the first portion into a lateral movement of the second portion that is sufficient to cut engaged bone tissue with the cutting surface, the movement of the first portion being substantially atraumatic to surrounding tissue and the movement of the second portion being substantially transverse to the movement of the first portion.

2. The saw blade of claim 1, wherein a portion of the blade is configured to sense a property of the blade.

3. The saw blade of claim 2, wherein the sensed property is an applied force, a vibration amplitude or a vibration frequency.

4. The saw blade of claim 1, further comprising:

a sensor coupled to a portion of the blade.

5. The saw blade of claim 4, wherein the sensor includes at least one of an accelerometer, a pressure sensor, a force sensor, a MEMs sensor, a piezo-electric sensor or a microphone.

6. The saw blade of claim 1, further comprising a sleeve disposed over at least a portion of the elongated member, the sleeve configured to laterally support the blade during cutting and to be inserted into a cutting guide.

7. The saw blade of claim 1, wherein the opening increases the lateral flexibility to the second portion relative to the first portion.

8. The saw blade of claim 1, wherein the opening is configured to produce a substantially constant stress along a length of the elongated member adjacent the opening when the drive source engages the blade.

9. The saw blade of claim 1, wherein the opening is distally tapered.

10. The saw blade of claim 1, wherein the second opening is substantially oval, circular or rounded.

11. The saw blade of claim 1, wherein the second portion includes a plurality of openings.

12. The saw blade of claim 11, wherein the plurality of openings are arranged in a pattern for converting a longitudinal displacement of the first portion to a lateral displacement of the second portion.

13. The saw blade of claim 1, wherein a proximal end of the first portion is configured to engage the drive source which reciprocates the two halves.

14. The saw blade of claim 1, wherein the second portion has a lateral stiffness configured to facilitate conversion of longitudinal displacement of the first portion to lateral displacement of the second portion.

15. The saw blade of claim 14, wherein the second portion lateral stiffness is produced by annealing or tempering the second portion.

16. The saw blade of claim 14, wherein the second portion includes an annealed or tempered region.

17. The saw blade of claim 1, wherein at least a portion of the blade comprises at least one of metal, stainless steel, composite, carbon fiber composite, polymer, titanium, or ceramic.

18. The saw blade of claim 1, wherein the cutting surface includes a plurality of teeth.

19. The saw blade of claim 1, wherein the cutting surface is configured to cut at least one of femoral, tibial, humoral, spinal, cranial or mandibular tissue.

20. The saw blade of claim 1, wherein at least a portion of the blade is configured to be used with a cutting guide.

21. The saw blade of claim 1, wherein the first portion has sufficient length to allow access to bone tissue by the cutting surface up to about six inches from a skin surface.

22. The saw blade of claim 1, wherein movement of the first portion exerts a force below that necessary to sever tissue surrounding the first portion.

23. The saw blade of claim 1, wherein movement of the first portion exerts a force below that necessary to damage a vasculature or microvasculature in tissue surrounding the first portion.

24. A surgical saw system for performing surgical cuts to bone tissue with minimal injury to surrounding tissue, the system comprising:

the saw blade of claim 1; and

a surgical saw having a driver to separately axially reciprocate the two halves of the blade.

25. The surgical saw system of claim 24, further comprising:

a cutting guide configured to guide the saw blade in cutting bone tissue.

26. The surgical saw system of claim 24, further comprising a sleeve disposed over a least a portion of the elongated member, the sleeve configured to laterally support the blade during cutting.