Apparatus for generating power responsive to mechanical vibration

• US 7,692,340 B2
• Filed: 01/28/2009
• Issued: 04/06/2010
• Est. Priority Date: 07/28/2004
• Status: Active Grant

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Sullivan, Patrick M., Waters, Richard L., Hunt, Barry R.
• Primary Examiner(s): NGUYEN, HANH N
• Application Number:
  US12/360,892
• Publication Number:
  US 20090167034A1
• Time in Patent Office: 433 Days
• Field of Search: 310/36, 310/12, 310/180
• US Class Current: 310/36
• CPC Class Codes: H02K 35/00 Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit arrangements for handling mechanical energy structurally associated with generators H02K7/00, e.g. H02K7/06
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

A vibrational energy harvesting apparatus comprising: a substrate having a plurality of integral compliant regions; at least two ferromagnetic masses each coupled to a corresponding one or more of the integral compliant regions such that at least one of the ferromagnetic masses moves with respect to the substrate responsive to substrate acceleration, each ferromagnetic mass having an inner magnetic pole disposed such that the inner magnetic poles are separated by a gap, wherein the magnetic polarities of the inner magnetic poles on the opposing sides of the gap are similar; wherein the inner magnetic poles form a steep flux gradient region in and around the gap; and a coil coupled to the substrate and disposed within the steep flux gradient region where it is exposed to a changing magnetic flux arising from motion of at least one of the ferromagnetic masses with respect to the substrate.

Claims

1. A vibrational energy harvesting apparatus comprising:

a substrate having a plurality of integral compliant regions;

two ferromagnetic masses each coupled to a corresponding one or more of the integral compliant regions such that at least one of the ferromagnetic masses moves with respect to the substrate responsive to substrate acceleration, each ferromagnetic mass having an inner magnetic pole disposed such that the inner magnetic poles are separated from one another by a volume defined by the perimeters and opposing faces of the ferromagnetic masses, wherein the magnetic polarity of each inner magnetic pole is similar to the magnetic polarity of the inner magnetic pole on the opposing side of the volume;

space

wherein the ferromagnetic masses are disposed so as to form a steep flux gradient region in and around the volume between the inner magnetic poles; and

a coil coupled to the substrate and disposed within the steep flux gradient region where the coil is exposed to a changing magnetic flux arising from motion of at least one of the ferromagnetic masses with respect to the substrate.

2. The energy harvesting apparatus of claim 1 wherein:

the two ferromagnetic masses are rigidly coupled to one another and disposed to move synchronously.

3. The energy harvesting apparatus of claim 2 wherein:

the coupled ferromagnetic masses move linearly with respect to the substrate responsive to substrate acceleration.

4. The energy harvesting apparatus of claim 1 further comprising:

conductors coupled to the coil for conducting electrical current flowing in response to the changing magnetic flux.

5. The apparatus of claim 4 wherein the coil further comprises:

a plurality of independent coils coupled to the substrate and disposed within the steep flux gradient region where the plurality of independent coils are exposed to the changing magnetic flux.

6. The apparatus of claim 1 wherein:

the coil is disposed within the steep flux gradient region within the volume.

7. The apparatus of claim 1 wherein:

the coil is disposed within the steep flux gradient region outside the volume.

8. A micro-electro-mechanical system (MEMS) power generator comprising:

a substrate having a plurality of integral compliant regions;

at least one monolithic micro-generator, each monolithic micro-generator comprising;

at least two ferromagnetic masses each coupled to a corresponding one or more of the integral compliant regions such that at least one of the ferromagnetic masses moves with respect to the substrate responsive to substrate acceleration, each ferromagnetic mass having an inner magnetic pole disposed such that the inner magnetic poles of the ferromagnetic masses are of the same magnetic polarity and are separated from one another by a volume defined by the perimeters and opposing faces of the ferromagnetic masses,

wherein the inner magnetic poles form a steep flux gradient region in and around the volume; and

a coil coupled to the substrate and disposed within the steep flux gradient region where the coil is exposed to a changing magnetic flux arising from motion of at least one of the ferromagnetic masses with respect to the substrate; and

conductors coupled to each micro-generator coil for conducting electrical current flowing in response to the magnetic flux changes.

9. The MEMS power generator of claim 8 wherein:

in one or more of the monolithic micro-generators, the two ferromagnetic masses are rigidly coupled to one another and disposed to move synchronously.

10. The MEMS power generator of claim 8 wherein:

in one or more of the monolithic micro-generators, each ferromagnetic mass and the corresponding one or more integral compliant regions form a resonant mass-spring system having a resonant frequency between 10 Hz and 50 Hz.

11. The MEMS power generator of claim 8 wherein:

in one or more of the monolithic micro-generators, the coil comprises a plurality of independent coils coupled to the substrate and disposed within the steep flux gradient region where the coils are exposed to the changing magnetic flux.

12. The MEMS power generator of claim 8 wherein:

the substrate consists essentially of crystalline silicon.

13. The MEMS power generator of claim 8 wherein:

the coil is disposed within the steep flux gradient region within the volume.

14. The MEMS power generator of claim 8 wherein:

the coil is disposed within the steep flux gradient region outside the volume.

15. The MEMS power generator of claim 9 wherein the coupled ferromagnetic masses move linearly with respect to the substrate responsive to substrate acceleration.