Reinforced sidings

• US 7,698,866 B2
• Filed: 06/01/2005
• Issued: 04/20/2010
• Est. Priority Date: 08/04/2004
• Status: Expired due to Fees

• Current Assignee: Cellofoam North America, Inc.
• Original Assignee: Georgia Foam, Inc. (Cellofoam North America, Inc.)
• Inventors: Mahaffey, Kenneth Lee
• Primary Examiner(s): Glessner; Brian E
• Assistant Examiner(s): Figueroa; Adriana
• Application Number:
  US11/142,840
• Publication Number:
  US 20060037268A1
• Time in Patent Office: 1,784 Days
• Field of Search: 523/094, 523/099, 525/30, 525/35, 525/19, 525/22, 525/43, 525/51, 527/180.4, 527/180.1, 527/180.2
• US Class Current: 52/543
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover

Abstract

Methods for fabricating sidings and methods for securing those sidings to structures are disclosed. Additionally, this disclosure teaches embodiments of sidings that can be secured to structures. For some embodiments, the siding comprises an insulation and a panel. The insulation and the panel are coupled to each other prior to installation of the siding. This coupling is achieved by non-adhesive coupling mechanisms.

Claims

1. An insulated vinyl siding, comprising:

a. a foam insulation having a planer back side and a contour and a first coefficient of thermal expansion;

b. a vinyl panel having a second coefficient of thermal expansion;

i) a nailing hem; and

ii) a contour corresponding substantially to the contour of the foam insulation;

and a stud partially securing the foam insulation to the vinyl panel such that the foam insulation and the vinyl panel can move independently of each other, the foam insulation and the vinyl panel being partially secured to each other by the stud prior to installation of the vinyl siding, the stud comprising;

i) a first end having a driving point, the driving point being driven through the planer back side of the foam insulation, the driving point further being driven through the nailing hem of the vinyl panel, the driving point being fastened to and proximate to the nailing hem; and

ii) a second end having a flat head, the flat head being fastened to and proximate to the planer back side of the foam insulation.

2. An insulated vinyl siding panel, comprising;

a. a foam insulation having a first coefficient of thermal expansion and a planer backside and a contour;

b. a vinyl panel having a second coefficient of thermal expansion comprising;

(i) a nailing hem with a plurality of orifices; and

(ii) a contour corresponding substantially to the contour of the foam insulation;

c. a mechanical fastener stud comprising;

(i) a first end having a driving point being driven through the planer back side of the foam insulation toward the contour, the driving point further being driven through the nailing hem of the vinyl panel, the driving point being fastened to the nailing hem of the vinyl panel;

(ii) a second end having a flat head, the flat head being fastened to the planer backside of the foam insulation;

(iii) a shaft connecting the first end and second end; and

,

(iv) a plurality of fins that extrude from the shaft; and

d. the mechanical fastener stud partially secures the foam insulation to the vinyl panel prior to installation while still permitting independent movement of the foam insulation and the vinyl panel caused by differential thermal expansion when temperatures fluctuate.

3. The insulated vinyl siding of claim 2 further comprising:

a termite treatment in the foam.

4. The insulated vinyl siding of claim 2 further comprising:

a flame-retardant material in the foam.