Automatic plan-o-gram system

• US 7,699,226 B2
• Filed: 07/28/2005
• Issued: 04/20/2010
• Est. Priority Date: 07/28/2005
• Status: Expired due to Fees

• Current Assignee: Industrial Technology Research Institute
• Original Assignee: Industrial Technology Research Institute
• Inventors: Smith, Philip J., Ellinger, Carolyn R., Schindler, II, Roland R.
• Primary Examiner(s): Lee, Michael G
• Assistant Examiner(s): Haupt, Kristy A
• Application Number:
  US11/191,647
• Publication Number:
  US 20070023510A1
• Time in Patent Office: 1,727 Days
• Field of Search: 235/451, 705/22, 340/5.91, 340/5.92, 340/691.6
• US Class Current: 235/451
• CPC Class Codes: G06K 17/0022 arrangements or provisious for transferring data to distant stations, e.g. from a sensing device "transfer between computer elements G06F13/00 "; data-transmission H04L
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An electronic plan-o-gram system and method for determining plan-o-gram data are provided. In accordance with the method, identifiers associated with each of more than one product located in at least one storage area in a storage facility are sensed and a product type and product location of each product is determined based upon the sensed identifiers. A configuration of the at least one storage area in the storage facility and a location of each product in the storage facility is determined based upon the configuration and the determined product locations. A plan-o-gram data is stored indicating the location of products in the storage facility.

Claims

1. An electronic plan-o-gram system comprising:

at least one product storage area capable of storing more than one type of product;

a plurality of electronic product identifiers, with one such electronic product identifier associated with each one of a supply of products of each product type stored in the storage area and each electronic product identifier being adapted to receive a polling signal and to generate a responsive electromagnetic signal containing information from which at least the product type of the product can be determined;

an electromagnetic sensing circuit having at least one transmitter for transmitting polling electromagnetic fields into the storage area proximate to the products so that the electronic product identifier associated with each product can generate the responsive electromagnetic signal, with the electromagnetic sensing circuit further comprising at least one receiver having at least two sensing locations, wherein the receiver is configured so that each responsive electromagnetic signal is received at two or more sensing locations;

a location circuit for using the electromagnetic signals received to determine a location for each product in the storage area;

a data interface adapted to determine product information for each product type detected based upon signals received from the product identifiers;

a communication circuit adapted to transmit signals having product and location information;

a storage area data source for storing permanent previously assembled configuration data associating each storage area and its sensing circuit with a physical location;

a central processor operable to assemble a plan-o-gram indicating the physical arrangement of products in each storage area based upon transmitted product information, transmitted location information and configuration data and to store the plan-o-gram in the form of plan-o-gram data in a plan-o-gram data source that stores the information for the location of the products within a given storage area; and

a user interface adapted to allowing the presentation of information from the stored plan-O-gram data source.

2. The system of claim 1, wherein a plurality of storage areas are arranged in a storage facility and wherein a group display is provided at a location proximate to but separated from a group of the storage areas, said group display having a group display receiver for receiving signals from the central processor and a group display driver for causing a display surface to present group display information provided by the central processor with the central processor providing the group display information based upon the product information and location information received from each electromagnetic sensing circuit.

3. The system of claim 2, wherein the central processor is adapted to determine product groupings based upon the product information associated with storage areas proximate to, but separate from, the group display and to provide group display information indicating each determined product grouping.

4. The system of claim 1, wherein a plurality of storage areas are arranged in a storage facility and wherein a group display is provided at a location proximate to but separated from a group of the storage areas, said group display having a receiver receiving transmitted signals having product information and location information, a group display processor for determining group display information based upon the product information and location information and a group display driver for causing the presentation of group display information on a display surface.

5. The system of claim 1, wherein said storage area data source further has data stored therein that associates each storage area with an arrangement of at least one product type assigned for storage in the storage area and wherein the central processor uses the product information and location information to determine whether the products actually located in the storage area correspond to the at least one product type assigned for storage in the storage area.

6. The system of claim 5, wherein said storage area data source further has data stored therein that associates portions of each storage area with one of the at least one product type and wherein the central processor is adapted to use the product information and location information to determine whether each assigned product type has the assigned product type stored in the portion of the storage area assigned therefore for the product type.

7. The system of claim 5, wherein said user interface is operable to receive a reset command and to cause said central processor to reset so that the central processor causes data to be stored in said storage area data source that associates each storage area with an arrangement of at least one product type assigned for storage in the storage area in accordance with the actual arrangement of the at least one product type at the time that the reset command is received.

8. The system of claim 1, further comprising a display at each storage area and a display controller adapted to cause the display to present product information, wherein said communication circuit is further adapted to receive product information from the central processor with the central processor providing product information for each display based upon the transmitted product information and location information for products located at the storage area proximate to the display.

9. A plan-o-gram generating system for use with a storage facility having an arrangement of storage areas, each storage area capable of storing more than one product, each product having an electronic product identifier capable of generating an electromagnetic field having data from which at least a product type of the product can be determined and each storage area being associated with a control circuit having a sensing circuit for sensing electromagnetic fields generated by the electronic product identifiers and for determining product and location information therefrom and a communication circuit for transmitting product information and location information;

the system comprising;

a receiver having at least two sensing locations and adapted to receive the transmitted product and location information from each product identifier at two or more sensing locations;

a storage area data source for storing permanent previously assembled configuration data associating each storage area and an associated sensing circuit with a physical location in the storage facility;

a central processor operable to assemble a plan-o-gram indicating the physical arrangement of products in each storage area based upon the transmitted product information and location information and based upon the configuration data and to store the plan-o-gram in the form of plan-o-gram data in the storage area data source that stores the information for the location of products within the storage facility; and

an output system for providing an output based upon the plan-o-gram data.

10. The plan-o-gram generating system of claim 9, wherein the output system generates a display providing a user with a displayable or printable map of the storage facility indicating the location of storage areas within the storage facility.

11. The plan-o-gram generating system of claim 9, wherein the output system generates a display providing a user with a displayable or printable map of the location of products in a storage facility.

12. The plan-o-gram generating system of claim 9, wherein the output system generates signals that cause displays located at the storage areas to provide product information.

13. The plan-o-gram generating system of claim 9, having a user input system adapted to receive a reset input and in response thereto the central processor stores data in the storage area data source that associates each storage area with an arrangement of at least one product type assigned for storage in the storage area, said association being made based upon the arrangement of product types at the time of the reset input as indicated by product and location information at that time.

14. The system of claim 9, wherein the central processor uses the product information and location information to determine whether the products actually located in the storage area correspond to the at least one product type assigned for storage in the storage area.

15. A method for determining plan-o-gram data comprising the steps of:

sensing identifiers associated with each of more than one product located in at least one storage area in a storage facility, wherein each identifier is sensed at two or more sensing locations;

determining a product type and product location of each product based upon the sensed identifiers;

determining a configuration of the at least one storage area in the storage facility;

determining a location of each product in the storage facility based upon the storage area configuration, the determined product locations and permanent previously assembled data associating each storage area with a physical location in the storage facility; and

storing a plan-o-gram data indicating the location of products in the storage facility.

16. The method of claim 15, further comprising the step of determining which product types are assigned for storage in each storage area and providing an alert when products that are not assigned to a storage area are found within the storage area.

17. The method of claim 15, further comprising the step of receiving a reset signal and assigning products for storage in each storage area based upon the product types determined to be located in the storage area when the reset signal is received and storing data indicating the assignment of product types.