Repairable endoscope

• US 7,699,773 B2
• Filed: 08/23/2005
• Issued: 04/20/2010
• Est. Priority Date: 03/06/2003
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Precision Optics Corporation
• Inventors: Barnes, William P., Ross, Robert N., Forkey, Richard E., Forkey, Joseph N.
• Primary Examiner(s): KASZTEJNA, MATTHEW JOHN
• Application Number:
  US11/161,934
• Publication Number:
  US 20060276691A1
• Time in Patent Office: 1,701 Days
• Field of Search: 600127-130, 600/133
• US Class Current: 600/172
• CPC Class Codes: A61B 1/00071 Insertion part of the endoscope body A61B1/0055 takes precedence
• CPC Class Codes: A61B 1/00096 Optical elements
• CPC Class Codes: A61B 1/00101 the distal tip features being detachable
• CPC Class Codes: A61B 1/0011 Manufacturing of endoscope parts
• CPC Class Codes: A61B 1/0055 Constructional details of insertion parts, e.g. vertebral elements
• CPC Class Codes: A61B 1/07 using light-conductive means, e.g. optical fibres

Abstract

A rigid endoscope includes an outer housing subassembly that supports an optics subassembly. The outer housing subassembly includes concentric tubes with optical fiber for providing object illumination. The optics subassembly includes a tubular sheath sealed at both ends for carrying lenses and other optical elements. A slow-curing adhesive material fills an annular gap between the optics and outer housing subassemblies. The adhesive material has a tear strength that seals and positions the optics subassembly for normal use and that enables the optics subassembly to be withdrawn from the outer housing subassembly for repair.

Claims

1. A rigid endoscope having distal and proximal ends and being subject to a variety of forces in normal use comprising:

A) a sealed rigid optics subassembly including an external sheath containing a distal window, an optical objective proximate said distal window, an eyepiece at a proximal end and relay lens system means for transferring an image from the optical objective to said eyepiece,

B) a rigid outer housing subassembly including a passage with two open ends extending between the distal and proximal ends of said rigid endoscope whereby an annular gap exists between said optics subassembly and said outer housing subassembly, and

C) adhesive material filling the gap for a distance from the distal end and adhering to the circumference of portions of said subassemblies thereby to position the distal ends to prevent displacement therebetween during normal use, said adhesive material having a tear strength that is greater than that required to withstand the forces encountered in normal use and that is less than any yield stress for said optics and outer housing subassemblies thereby to permit the separation of said subassemblies for repair without damage to said assemblies by the application of sufficient axially directed external forces to said subassemblies to exceed the tear strength whereby said subassemblies separate axially.

2. An endoscope as recited in claim 1 wherein said adhesive material comprises a slow-curing adhesive material.

3. An endoscope as recited in claim 1 wherein said adhesive material comprises a Class VI silicone adhesive material.

4. An endoscope as recited in claim 1 wherein said adhesive material comprises a Class VI room temperature vulcanizing silicone.

5. An endoscope as recited in claim 1 wherein said external sheath of said optics subassembly is sealed at both ends and carries optical elements whereby said endoscope is autoclavable.

6. An endoscope as recited in claim 5 wherein said adhesive material is coextensive with substantially the entirety of said external sheath.

7. An autoclavable rigid endoscope having distal and proximal ends and comprising:

A) a rigid outer housing subassembly having a central lumen extending between open ends at both the distal and proximal ends of said rigid endoscope, said outer housing subassembly including;

i) spaced inner and outer concentric tubes that form an annular space therebetween, and

ii) optical fiber within said annular space,

B) a sealed rigid optics subassembly in said lumen including;

i) a rigid tubular sheath having sealed windows at each of the distal and proximal ends and extending through the central lumen, said sheath being spaced from said inner tube thereby to form an annular gap therebetween, and

ii) a plurality of optical elements in said tubular sheath including an optical objective proximate the distal window, an eyepiece proximate the proximal window and relay lens system means for transferring an image of an object from said optical objective to the eyepiece thereby to present the image for viewing, and

C) an adhesive material filling the annular gap intermediate said inner tube of said outer housing and said tubular sheath for a distance from the distal end and adhering to the circumference of portions of said subassemblies thereby to position the distal ends and to prevent displacement therebetween during normal use, said adhesive material having a tear strength that is greater than that required to withstand the forces encountered in normal use and that is less than any yield stress for said optics and outer housing subassemblies thereby to permit the separation of said optics subassembly from said outer housing subassembly by the application of sufficient external forces to said subassemblies to exceed the tear strength.

8. An autoclavable endoscope as recited in claim 7 wherein said adhesive material comprises a slow-curing adhesive material.

9. An autoclavable endoscope as recited in claim 7 wherein said adhesive material comprises a Class VI silicone material.

10. An autoclavable endoscope as recited in claim 7 wherein said adhesive material comprises a Class VI room temperature vulcanizing silicone.

11. An autoclavable endoscope as recited in claim 7 wherein said optics and outer housing subassemblies have first and second positioning structures, respectively and said endoscope includes means for fixing said positioning structures thereby to prevent significant compression loading on said tubular sheath.

12. An autoclavable endoscope as recited in claim 11 wherein said outer housing subassembly includes a proximal body with a proximal end opening and said second positioning structure includes adjustable positioning means for fixing the axial position of said optics subassembly in said outer housing subassembly.