Needle-less injector

• US 7,699,802 B2
• Filed: 05/03/2005
• Issued: 04/20/2010
• Est. Priority Date: 05/03/2005
• Status: Active Grant

• Current Assignee: PharmaJet, Inc.
• Original Assignee: PharmaJet, Inc.
• Inventors: Bingham, John, Steinway, Robert
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US11/121,439
• Publication Number:
  US 20080281261A1
• Time in Patent Office: 1,813 Days
• Field of Search: 604/68, 604/131, 604/133, 604/134, 604/135, 604/137, 604/151, 604/152, 604/181, 604/187, 604/199
• US Class Current: 604/68
• CPC Class Codes: A61M 2005/208 Release is possible only when device is pushed against the skin, e.g. using a trigger which is blocked or inactive when the device is not pushed against the skin
• CPC Class Codes: A61M 2005/2488 via rotation, e.g. threads or bayonet
• CPC Class Codes: A61M 2005/3114 Filling or refilling
• CPC Class Codes: A61M 2205/6081 Colour codes
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules
• CPC Class Codes: A61M 5/3134 characterised by constructional features of the distal end, i.e. end closest to the tip of the needle cannula
• CPC Class Codes: A61M 5/425 Protruding skin to facilitate piercing, e.g. vacuum cylinders, vein immobilising means

Abstract

A needle-less injector device that includes an outer housing and an inner housing that is slideably supported from the outer housing is disclosed. The inner housing supporting a vial that includes a nozzle for delivering a fluid held within the vial. A spring powered ram that is adapted for pushing a seal and plunger is mounted within inner housing. A skin tensioning spring mounted between the inner housing and the outer housing is used for pushing the leading end of the inner housing away from the outer housing. A trigger that cooperates with the spring-powered ram is used to release the ram from the cocked position only when the inner housing is in a firing position.

Claims

1. A needle-less injector device comprising:

an inner housing having a leading and a trailing end, the leading end adapted for receiving a vial that includes a nozzle for delivering a fluid held within the vial, the inner housing having a spring powered ram movable from a cocked position to an unloaded position;

an outer housing supporting the inner housing, the inner housing moving within the outer housing between a safe position and a firing position;

a tensioning spring between the inner housing and the outer housing, the tensioning spring biasing the inner housing away from the firing position towards the safe position, wherein the tensioning spring exerts force on the vial to pull adjacent skin taut and position the taut skin at a right angle relative to the device when the inner housing is in the firing position; and

a trigger in the outer housing, the trigger operating through the outer housing to fire the device when the inner housing is in the firing position, the trigger cooperating with the spring powered ram to release the spring powered ram from the cocked position when the inner housing is in the firing position.

2. The device of claim 1, further comprising an injection delivery spring between the trailing end of the inner housing and the spring powered ram, wherein the injection delivery spring is compressed when the spring powered ram is moved to the cocked position by moving the spring powered ram toward the trailing end of the inner housing.

3. The device of claim 2, wherein the tensioning spring has a lower stiffness than the injection delivery spring.

4. The device of claim 1, wherein the trigger is mounted to the inner housing, and wherein movement of the inner housing within the outer housing moves the trigger relative to the outer housing.

5. A needle-less injector device comprising:

an outer housing;

an inner housing within the outer housing, the inner housing being movable within the outer housing between a ready position and a firing position, the inner housing having a leading and a trailing end, the leading end being adapted for receiving a vial that includes a nozzle for delivering a fluid held within the vial, the inner housing having a spring powered ram movable from a cocked position to an unloaded position;

a tensioning spring between the inner housing and the outer housing, the tensioning spring biasing the leading end of the inner housing away from the outer housing, and wherein the tensioning spring exerts force on the vial to pull adjacent skin taut and position the taut skin at a right angle relative to the device when the inner housing is in the firing position; and

a trigger in the outer housing, the trigger operating through the outer housing to fire the device when the inner housing is in the firing position, the trigger cooperating with the spring powered ram to release the ram from the cocked position when the inner housing is in the firing position.

6. The device of claim 5, wherein the trigger is pivotally supported on the inner housing.

7. The device of claim 5, wherein the device further comprises an injection delivery spring, wherein the spring powered ram has a leading end and a trailing end, and includes a head at its trailing end, and wherein the injection delivery spring is positioned within the inner housing between the head and the trailing end of the inner housing.

8. The device of claim 7, wherein the trigger cooperates with the head to fix the position of the head when the spring powered ram is in the cocked position.

9. The device of claim 5, wherein the device comprises a trigger stop.

10. The device of claim 9, wherein the trigger stop defines a protrusion engaging and preventing depression of the trigger when the inner housing is not in the firing position.

11. The device of claim 5, wherein the outer housing defines a protrusion engaging and preventing activation of the trigger until the inner housing is in the firing position.

12. The device of claim 5, wherein the device comprises a locking mechanism which engages the spring powered ram to lock spring powered ram in the cocked position, and wherein the trigger, when depressed, causes the locking mechanism to release the spring powered ram from the cocked position.

13. A method for delivering a fluid, comprising the steps of:

providing a needle-less injector device including an inner housing having a leading and a trailing end, the leading end being adapted for receiving a vial that includes a nozzle for delivering a fluid held within the vial, the inner housing further having a spring powered ram movable from a cocked position to an unloaded position;

an outer housing for receiving the inner housing therein, the inner housing being movable within the outer housing between a safe position and a firing position;

a tensioning spring between the inner housing and the outer housing, the tensioning spring biasing the inner housing towards the safe position and wherein the tensioning spring exerts force on the vial to pull adjacent skin taut and position the taut skin at a right angle relative to the device when the inner housing is in the firing position;

a trigger in the outer housing, the trigger operating through the outer housing to fire the device when the inner housing is in the firing position, the trigger cooperating with the spring powered ram to release the spring powered ram from the cocked position when the inner housing is in the firing position; and

a vial attached to the inner housing and being adapted for holding the fluid, the vial having an internal cavity in fluid communication with the nozzle and a skin tensioner mounted at the nozzle, the ram being connected to a plunger adapted to drive the fluid from the internal cavity of the vial through the nozzle;

pressing the tensioner against the skin by pushing the outer housing towards the skin tensioner causing the outer housing to move towards the leading end of the inner housing against the skin and against a force from the tensioning spring until the inner housing is in the firing position, wherein the force from the tensioning spring pulls the adjacent skin taut in front of the nozzle and positions the taut skin at a right angle relative to the device; and

pressing the trigger to release the spring powered ram, wherein the spring powered ram forces the plunger through the internal cavity of the vial ejecting the fluid from the vial through the nozzle.

14. The method of claim 13, wherein an injection delivery spring is positioned between the trailing end of the inner housing and the spring powered ram, and further comprising the step of moving the spring powered ram towards the trailing end of the inner housing to compress the injection delivery spring and move the spring powered ram towards the cocked position.

15. The method of claim 14, wherein the tensioning spring has a lower stiffness than the injection delivery spring.

16. The method of claim 15, wherein the tensioning spring and the injection delivery spring are disposed in series.

17. The method of claim 13, wherein the vial comprises a bayonet-type connector, and the vial is attached to the inner housing via the bayonet-type connector.

18. A needle-less injector device comprising:

an inner housing having a leading and a trailing end, the leading end adapted for receiving a vial which includes a nozzle for delivering a fluid held within the vial, and wherein the inner housing includes a spring powered ram movable from a cocked position to an unloaded position;

an outer housing that supports the inner housing, wherein the inner housing moves within the outer housing between a safe position and a firing position;

a tensioning spring between the inner housing and outer housing, wherein the tensioning spring biases the inner housing away from the firing position; and

a trigger, wherein depression of the trigger releases the spring powered ram from the cocked position, wherein the trigger may only be depressed when the inner housing is in the firing position, and wherein the trigger prevents the inner housing from moving to the firing position when force directed toward the leading end of the inner housing is applied to the trigger.

19. A needle-less injector device comprising:

an inner housing adapted for receiving a vial and having a spring-powered ram movable from a cocked position to an unloaded position;

an outer housing supporting the inner housing, wherein the inner housing moves within the outer housing between a safe position and a firing position;

a tensioning spring biasing the inner housing away from the firing position towards the safe position; and

a trigger operating through the outer housing when the inner housing is in the firing position to release the spring-powered ram from the cocked position.

20. The device of claim 19, wherein the trigger is attached to the inner housing.

21. A needle-less injector device comprising:

an inner housing adapted for receiving a vial and having a spring-powered ram movable from a cocked position to an unloaded position;

an outer housing supporting the inner housing, wherein the inner housing moves within the outer housing between a safe position and a firing position;

a tensioning spring biasing the inner housing away from the firing position towards the safe position;

a trigger depressible through the outer housing to fire the device when the inner housing is in the firing position by releasing the spring-powered ram from the cocked position; and

a trigger stop positioned in the outer housing preventing depression of the trigger when the inner housing is not in the firing position.