Wound cleansing apparatus with scaffold

• US 7,699,830 B2
• Filed: 10/28/2004
• Issued: 04/20/2010
• Est. Priority Date: 10/28/2003
• Status: Expired due to Fees

• Current Assignee: Smith & Nephew PLC
• Original Assignee: Smith & Nephew PLC
• Inventors: Martin, Robin Paul
• Primary Examiner(s): Zalukaeva; Tatyana
• Assistant Examiner(s): Treyger; Ilya Y
• Application Number:
  US10/575,870
• Publication Number:
  US 20070066945A1
• Time in Patent Office: 2,000 Days
• Field of Search: 604/289, 604/313, 604/317, 604/327, 604/355, 604540-544, 602/48
• US Class Current: 604/540
• CPC Class Codes: A61F 13/05 specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
• CPC Class Codes: A61M 1/915 Constructional details of the pressure distribution manifold
• CPC Class Codes: A61M 1/916 specially adapted for deep wounds
• CPC Class Codes: A61M 1/917 specially adapted for covering whole body parts
• CPC Class Codes: A61M 1/92 with liquid supply means
• CPC Class Codes: A61M 1/94 with gas supply means
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 27/00 Drainage appliance for wounds or the like , i.e. wound drains, implanted drains negative pressure wound therapy devices A61M1/90; implements for holding wound open A61B17/02 ; middle ear drainage A61F11/202
• CPC Class Codes: A61M 3/0212 after use
• CPC Class Codes: A61M 3/0216 Pressure
• CPC Class Codes: A61M 3/0229 Devices operating in a closed circuit, i.e. recycling the irrigating fluid
• CPC Class Codes: Y10T 137/6055 With head and stem collections
• CPC Class Codes: Y10T 137/789 Central mount

Abstract

An apparatus for cleansing and applying therapy or prophylaxis to wounds, in which irrigant fluid containing a physiologically active material from a reservoir connected to a conformable wound dressing and wound exudate from the dressing are recirculated by a device for moving fluid through a flow path which passes through the dressing and a means for fluid cleansing and back to the dressing. A biodegradable scaffold underlies the dressing on the wound bed to promote tissue growth. The cleansing means (which may be a single-phase, e.g. micro-filtration, system or a two-phase, e.g. dialytic system) removes materials deleterious to wound healing, and the cleansed fluid, still containing materials that are beneficial in promoting wound healing, is returned to the wound bed. The dressing, an assembly comprising the dressing and scaffold, and a method of treatment using the apparatus.

Claims

1. An apparatus for aspirating, irrigating and/or cleansing wounds, comprising:

a fluid flow path, comprising;

a conformable wound dressing, comprising a backing layer which is capable of forming a relatively fluid-tight seal or closure over a wound and a wound-facing face, at least one inlet pipe passing through and/or under the wound-facing face and directly or indirectly communicating with at least a fluid reservoir, and at least one outlet pipe passing through and/or under the wound-facing face, wherein a relatively fluid-tight seal or closure is formed over the wound at the point at which each inlet pipe and each outlet pipe passes through and/or under the wound-facing face; and

a means for fluid cleansing in direct or indirect communication at least with the outlet pipe configured to retain in the cleansed fluid nutrients, molecules, factors, and/or other components from the wound exudate that aid in proliferation or that are favorable to the wound healing; and

a biodegradable scaffold located under the backing layer and configured to be placed in contact with a wound bed in use;

a fluid recirculation tube for directing cleansed fluid from the means for fluid cleansing back into the inlet pipe so that nutrients, molecules, factors, and/or other components from the wound exudate that aid in proliferation or that are favorable to the wound healing process are returned to the wound;

a device for moving fluid through at least the wound dressing and means for fluid cleansing; and

a means for bleeding the fluid flow path to bleed fluid from the recirculation tube;

the apparatus being configured such that fluid can be supplied to fill the fluid flow path from the fluid reservoir and such that at least a portion of the fluid flowing through the outlet pipe can be recirculated via the fluid recirculation tube through the fluid flow path.

2. An apparatus according to claim 1, wherein the biodegradable scaffold comprises a mesh, sponge or felt.

3. An apparatus according to claim 1, wherein the biodegradable scaffold comprises a poly(hydroxyl acid) or ester thereof selected from the group consisting of poly(glycolic acid), poly(L-lactic acid), poly(D-lactic acid) and esters thereof, and copolymers and blends thereof.

4. An apparatus according to claim 1, wherein the biodegradable scaffold comprises a biologically sourced biodegradable substantially protein based polymer selected from the group consisting of collagens, fibronectins, and fibrins, as whole molecules or derivatives thereof from proteolytic or chemical treatments, and blends thereof.

5. An apparatus according to claim 1, further comprising a means for fluid cleansing that is a single-phase system, in which the circulating fluid from the wound passes through the means for fluid cleansing and materials deleterious to wound healing are removed, without the circulating fluid coming into direct or indirect contact with another fluid in the means for fluid cleansing.

9. An apparatus according to claim 1, wherein the biodegradable scaffold comprises biodegradable substantially protein based polymers selected from the group consisting of collagens, fibronectins, fibrins, and fragments thereof, produced through recombinant DNA techniques, and blends thereof.

10. A method of treating wounds to promote wound healing using the apparatus for aspirating, irrigating and/or cleansing wounds according to claim 1.

11. An apparatus according to claim 1, wherein the apparatus is configured such that at least a portion of the fluid flowing through the outlet pipe is directed to a waste reservoir.

6. An apparatus for aspirating, irrigating and/or cleansing wounds, comprising:

a fluid flow path, comprising;

a conformable wound dressing, comprising a backing layer which is capable of forming a relatively fluid-tight seal or closure over a wound and a wound-facing face, at least one inlet pipe passing through and/or under the wound-facing face and directly or indirectly communicating with at least a fluid reservoir, and at least one outlet pipe passing through and/or under the wound-facing face, wherein a relatively fluid-tight seal or closure is formed over the wound at the point at which each inlet pipe and each outlet pipe passes through and/or under the wound-facing face; and

a means for fluid cleansing in direct or indirect communication at least with the outlet pipe;

a fluid recirculation tube for directing cleansed fluid from the means for fluid cleansing back into the inlet pipe so that nutrients, molecules, factors, and/or other components from the wound exudate that aid in proliferation or that are favorable to the wound healing process are returned to the wound; and

a biodegradable scaffold located under the backing layer and configured to be placed in contact with a wound bed in use;

a device for moving fluid through at least the wound dressing and means for fluid cleansing; and

a means for fluid cleansing that is a two-phase system, in which the circulating fluid from the wound passes through the means for fluid cleansing and materials deleterious to wound healing are removed by the circulating fluid coming into direct or indirect contact with another fluid in the means for fluid cleansing;

wherein the apparatus is configured such that fluid can be supplied to fill the fluid flow path from the fluid reservoir and such that at least a portion of the fluid flowing through the outlet pipe can be recirculated via the fluid recirculation tube through the fluid flowpath.

7. An apparatus according to claim 6, wherein the circulating fluid from the wound and the other fluid in the means for fluid cleansing are separated by an integer which is selectively permeable to materials deleterious to wound healing.

8. An apparatus according to claim 6, wherein the circulating fluid from the wound and the other fluid in the means for fluid cleansing are separated by an integer which is not selectively permeable to materials deleterious to wound healing, and the other fluid comprises and/or is in contact with a material that removes materials deleterious to wound healing.

12. An apparatus according to claim 6, wherein the means for fluid cleansing comprises a biphasic extraction unit.

13. An apparatus for aspirating, irrigating and/or cleansing wounds, comprising:

a wound dressing configured to form a relatively fluid-tight seal around at least a portion of a wound;

at least one inlet pipe configured to communicate with the dressing and to provide a fluid conduit into the dressing;

at least one outlet pipe configured to communicate with the dressing and to provide a fluid conduit out of the dressing;

a biodegradable scaffold under the dressing, at least a portion of the scaffold configured to be in contact with the wound;

a fluid reservoir comprising irrigation fluid in fluid communication with the inlet pipe to supply irrigation fluid from the fluid reservoir into the dressing;

a fluid pump configured to pump fluid through at least the inlet pipe, the wound dressing, and the outlet pipe;

a fluid cleansing mechanism in fluid communication with the outlet pipe, the fluid cleansing mechanism being configured to at least reduce the amount of fluid soluble deleterious components in the fluid that flows out of the dressing; and

a recirculation tube in fluid communication with the fluid cleansing mechanism configured to recirculate fluid cleansed by the fluid cleansing mechanism into the inlet pipe so that nutrients, molecules, factors, and/or other components from the wound exudate that aid in proliferation or that are favorable to the wound healing process are returned to the wound.

14. An apparatus according to claim 13, wherein the fluid cleansing mechanism comprises a single-phase cleansing system, in which the fluid that flows out of the dressing passes through the single-phase cleansing system and materials deleterious to wound healing are removed without the fluid that flows out of the dressing coming into direct or indirect contact with another fluid in the single-phase cleansing system.

15. An apparatus according to claim 13, wherein the fluid cleansing mechanism comprises an ultrafiltration unit.

16. An apparatus according to claim 13, wherein the fluid cleansing mechanism comprises a chemical absorption and/or adsorption unit.

17. An apparatus according to claim 13, wherein the fluid cleansing mechanism comprises a two-phase cleansing system, in which the fluid that flows out of the dressing passes through the two-phase cleansing system and materials deleterious to wound healing are removed by directly or indirectly contacting the fluid that flows out of the dressing with another fluid in the two-phase cleansing system.

18. An apparatus according to claim 13, wherein the fluid cleansing mechanism comprises a dialysis unit.

19. An apparatus according to claim 13, wherein the biodegradable scaffold comprises a mesh, sponge or felt.

20. An apparatus according to claim 13, wherein the biodegradable scaffold comprises a poly(hydroxyl acid) or ester thereof selected from the group consisting of poly(glycolic acid), poly(L-lactic acid), poly(D-lactic acid) and esters thereof, and copolymers and blends thereof.

21. An apparatus according to claim 13, wherein the biodegradable scaffold comprises a biologically sourced biodegradable substantially protein based polymer selected from the group consisting of collagens, fibronectins, and fibrins, as whole molecules or derivatives thereof from proteolytic or chemical treatments, and blends thereof.

22. An apparatus according to claim 13, further comprising means for bleeding the fluid flow path to bleed fluid from the recirculation tube.

23. A method of treating a wound, comprising:

providing a conformable wound dressing configured to form a relatively fluid-tight seal around at least a portion of a wound;

providing an apparatus for irrigating and/or cleansing a wound comprising;

a fluid reservoir comprising irrigation fluid;

at least one inlet pipe configured to communicate with the dressing and to provide a fluid conduit into the dressing;

at least one outlet pipe configured to communicate with the dressing and to provide a fluid conduit out of the dressing;

positioning a biodegradable scaffold under the dressing, wherein at least a portion of the scaffold is in contact with the wound bed;

pumping fluid through at least the inlet pipe, the wound dressing, and the outlet pipe;

cleansing the fluid that flows out of the wound dressing to reduce the amount of deleterious components in the fluid that flows out of the dressing without substantially reducing the amount of the components in the fluid that flows out of the dressing that are beneficial to wound healing; and

recirculating at least a portion of the fluid that flows out of the wound dressing back to the dressing after being cleansed so that nutrients, molecules, factors, and/or other components from the wound exudate that aid in proliferation or that are favorable to the wound healing process are returned to the wound.

24. The method of claim 23, further comprising regulating the fluid that flows out of the wound dressing so that a portion of the fluid that flows out of the wound dressing is directed to a waste reservoir.

25. The method of claim 23, further comprising adjusting the proportion of the amount of fluid that is provided to the dressing after being cleansed and the amount of fluid provided to the dressing from the fluid reservoir.

26. The method of claim 23, wherein cleansing the fluid comprises at least reducing the amount of fluid soluble deleterious components in the fluid that flows out of the dressing.

27. The method of claim 23, wherein the apparatus for irrigating and/or cleansing a wound comprises a single-phase cleansing system, in which the fluid that flows out of the dressing passes through the single-phase cleansing system and materials deleterious to wound healing are removed without the fluid that flows out of the dressing coming into direct or indirect contact with another fluid in the single-phase cleansing system.

28. The method of claim 23, wherein the apparatus for irrigating and/or cleansing a wound comprises an ultrafiltration unit.

29. The method of claim 23, wherein the apparatus for irrigating and/or cleansing a wound comprises a chemical absorption and/or adsorption unit.

30. The method of claim 23, wherein the apparatus for irrigating and/or cleansing a wound comprises a two-phase cleansing system, in which the fluid that flows out of the dressing passes through the two-phase cleansing system and materials deleterious to wound healing are removed by directly or indirectly contacting the fluid that flows out of the dressing with another fluid in the two-phase cleansing system.

31. The method of claim 23, wherein the apparatus for irrigating and/or cleansing a wound comprises a dialysis unit.

32. The method of claim 23, wherein the biodegradable scaffold comprises a mesh, sponge or felt.

33. The method of claim 23, wherein the biodegradable scaffold comprises a poly(hydroxyl acid) or ester thereof selected from the group consisting of poly(glycolic acid), poly(L-lactic acid), poly(D-lactic acid) and esters thereof, and copolymers and blends thereof.

34. The method of claim 23, wherein the biodegradable scaffold comprises a biologically sourced biodegradable substantially protein based polymer selected from the group consisting of collagens, fibronectins, and fibrins, as whole molecules or derivatives thereof from proteolytic or chemical treatments, and blends thereof.

35. The method of claim 23, further comprising, bleeding at least a portion of the fluid prior to recirculating the fluid back to the dressing.