Diskectomy instrument with disposable blade head

• US 7,699,849 B2
• Filed: 05/23/2005
• Issued: 04/20/2010
• Est. Priority Date: 01/17/2002
• Status: Active Grant

• Current Assignee: Spinal Elements, Inc.
• Original Assignee: Concept Matrix, LLC
• Inventors: Eckman, Walter W.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): COMSTOCK, DAVID C
• Application Number:
  US11/135,219
• Publication Number:
  US 20050216019A1
• Time in Patent Office: 1,793 Days
• Field of Search: 606/79, 606/80, 606/81, 606/167, 606/170, 606/180, 606/84, 606/85, 833/97, 836/20, 408/124, 433/144
• US Class Current: 606/79
• CPC Class Codes: A61B 17/1622 Drill handpieces A61B17/1626, A61B17/1628 take precedence
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/320725 with radially expandable cutting or abrading elements A61B17/32075 takes precedence
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft

Abstract

A diskectomy instrument includes a blade housing assembly having a first housing portion and a second housing portion. The second portion is fixedly attached to a probe body, and the first portion is releasably connectable to the second portion. At least one blade opening is provided, and at least one blade is movably mounted at least partially within the blade housing for movement through the at least one blade opening between an extended position and a retracted position. A drive stem is movably mounted for linear movement within the probe body and is operatively connected to an actuator. The drive stem engages the at least one blade to move the blade between the extended position and the retracted position. A removal tool is provided to permit the first housing portion to be removed from the second housing portion.

Claims

1. A diskectomy instrument comprising:

an elongate body;

a blade housing extending from a distal end of the elongate body and having a convexly-shaped exterior profile, a completely closed, bluntly tapered, smooth distal end and at least one blade opening proximate the distal end and extending toward the elongate body, an outermost diameter of the blade housing being larger than an outermost diameter of the elongate body;

at least one blade movably mounted at least partially within the blade housing proximate the at least one blade opening, the at least one blade having a distal end, a proximal end, at least one sharp convexly shaped cutting edge extending at least partially between the distal end and the proximal end of the blade housing, at least one projection extending generally perpendicularly from a sidewall of the at least one blade and a stem mating portion;

a drive stem movably mounted within the elongate body and having a distal end, a proximal end being toothed or threaded and a blade mating portion;

an actuator having a drive gear located therein, the drive gear being operatively connected to at least a portion of the proximal end of the drive stem;

wherein the drive stem slidably engages the at least one blade when the drive stem is moved distally by movement of the drive gear, thereby moving the distal and proximal ends of the at least one blade radially away from and generally parallel to a longitudinal axis of the diskectomy instrument and outwardly through the at least one blade opening and not at or beyond a distal end of the diskectomy instrument, the blade mating portion being configured to cooperatively engage the stem mating portion of the at least one blade when the drive stem is moved proximally by movement of the drive gear thereby retracting the at least one blade into the blade housing, and wherein interaction of the at least one projection of the at least one blade with a side of the at least one blade opening prevents an edge opposite the cutting edge of the at least one blade from coming out of the blade housing.

2. The diskectomy instrument of claim 1, the blade housing including at least one removal tool alignment recess formed in an exterior surface of the blade housing.

3. The diskectomy instrument of claim 1, wherein the drive stem is releasably connectable to the actuator.

4. The diskectomy instrument of claim 1, wherein the at least one blade opening has a lateral spacing closely toleranced relative to a lateral thickness of the at least one blade proximate edges of the at least one blade opening.

5. The diskectomy instrument of claim 1, wherein the at least one blade is a bi-directional blade comprising an edge having a central plane and a plurality of cutting elements arranged along the edge, each cutting element having a sharpened cutting edge, wherein adjacent cutting elements are fixed with respect to each other and are separated by blunt spacer elements, each blunt spacer element having an arcuate tip and a width generally equal to a width of each cutting element.

6. The diskectomy instrument of claim 1, wherein the at least one blade further comprises a notch including a ramped portion and a retracting ledge configured to engage with the blade mating portion of the drive stem of the diskectomy instrument to extend and retract the at least one blade.

7. The diskectomy instrument of claim 1, wherein the blade housing has a releasably mounted distal portion.

8. The diskectomy instrument of claim 1, further comprising:

at least three blade openings circumferentially spaced at equal angles in the blade housing; and

at least three blades movably mounted at least partially within the blade housing, each blade being proximate one of the at least three blade openings.