Method, apparatus, and kit for thermal suture cutting

• US 7,699,856 B2
• Filed: 01/11/2006
• Issued: 04/20/2010
• Est. Priority Date: 06/27/2002
• Status: Expired due to Fees

• Current Assignee: Apyx Medical Corporation
• Original Assignee: Bovie Medical Corporation
• Inventors: Baron, Fred, Simeonov, Borislav S., Van Wyk, Robert A., Warden, Matthew P., Rolnick, Michael A.
• Primary Examiner(s): Manahan; Todd E
• Assistant Examiner(s): Mendoza; Michael G
• Application Number:
  US11/329,083
• Publication Number:
  US 20060161180A1
• Time in Patent Office: 1,560 Days
• Field of Search: 606 29- 31, 606/37, 606/39, 606/45, 606/46, 606/148, 606/167, 606/228, 607/96, 607/97, 607/98, 607/99
• US Class Current: 606/138
• CPC Class Codes: A61B 17/0467 Instruments for cutting sutures surgical cutting instruments A61B17/32
• CPC Class Codes: A61B 18/08 by means of electrically-heated probes
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2017/00123 and automatic shutdown
• CPC Class Codes: A61B 2017/00154 pulsed
• CPC Class Codes: A61B 2017/00194 Means for setting or varying the repetition rate
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/0619 thermoplastic, e.g. for bonding, welding, fusing or cutting the suture by melting it
• CPC Class Codes: A61B 2090/309 using white LEDs
• CPC Class Codes: A61B 90/50 Supports for surgical instruments, e.g. articulated arms

Abstract

A novel suture removal instrument, kit and technique are described herein. The invention utilizes a newly designed thermal filament to allow the tip of the suture removal instrument to be slipped under the stitch in order to heat and cut the stitch. Current suture removal techniques utilize scissors, forceps, and/or scalpels. These techniques, which are well known in the art, are problematic because they exert tension on the stitch and are associated with patient discomfort. Small stitches add to the difficulty of suture removal because they have less suture laxity for scissor insertion. The present invention therefore allows for more rapid suture removal with less patient discomfort and at a competitive or lower cost.

Claims

1. A suture removal instrument comprising:

(a) an elongated body comprising a proximal handle portion and distal portion configured to receive an insulated distal tip assembly;

(b) a demountable insulated distal tip assembly having a generally wedge-shaped distal end, comprising (i) a first conductive member terminating in a tapered distal tip and (ii) a resistive heating element extending alongside said first conductive member and affixed at its distal end to the distal end of said tapered distal tip;

(c) conduction means for supplying power to said heating element;

(d) activation means for initiating an automated current control means; and

(e) an automated current control means programmed to monitor and control the delivery of a predetermined amount of energy to the heating element as a pulse of high current having a predetermined duration, said duration ranging from 0.1 to 1 second, wherein said high current pulse of predetermined duration and energy heats said heating element to a temperature sufficient to rupture a suture but insufficient to heat said conductive member to a temperature which could potentially burn a patient.

2. The suture removal instrument of claim 1, wherein said elongated body comprises a cylindrical housing.

3. The suture removal instrument of claim 1 further comprising a magnifier assembly comprising a hinged magnifying lens detachably mounted to the distal end of said elongated body.

4. The suture removal instrument of claim 3, wherein the magnifier assembly is mounted to the elongated body by means of a friction fit.

5. The suture removal instrument of claim 3, wherein the magnifier assembly is mechanically fastened to the elongated body by means selected from the group consisting of screws, clips, mating ribs and grooves, and mating protrusions and sockets.

6. The suture removal instrument of claim 5, wherein the distal end of said elongated body comprises a cylindrical portion having a plurality of axial ribs and a distal ridge having a diameter slightly larger than said cylindrical portion, further wherein said magnifier assembly comprises a mounting ring having a plurality of axial grooves complementary to said axial ribs, whereby said mounting ring allows said magnifier assembly to be lockingly attached to the distal end of said elongated body through the engagement of said axial grooves and axial ribs.

7. The suture removal instrument of claim 1, wherein said resistive heating element comprises a thin filament.

8. The suture removal instrument of claim 7, wherein said thin filament tapers along its length from a proximal portion and a distal portion, wherein the distal portion has a smaller cross-sectional area than the proximal portion and thus is preferentially heated during activation.

9. The suture removal instrument of claim 1, wherein the cross-section of the first conductive member is significantly greater than the cross-section of the resistive heating element, such that said resistive heating element is heated to a greater extent than said first conductive member when power is applied thereto.

10. The suture removal instrument of claim 1, wherein said resistive heating element is formed from a material selected from the group consisting of nichrome, tungsten, nickel, and stainless steel.

11. The suture removal instrument of claim 1, wherein said resistive heating element forms an acute angle with the axis of said first conductive member.

12. The suture removal instrument of claim 11, wherein said acute angle ranges from about 5 to about 40 degrees.

13. The suture removal instrument of claim 1, wherein said tapered tip comprises a conical point.

14. The suture removal instrument of claim 1, wherein said tapered tip comprises a flat scoop.

15. The suture removal instrument of claim 1, wherein the distal portion of said first conductive member is formed from a sheet material folded to form a seam, further wherein the distal end of said resistive heating element is crimped into said seam.

16. The suture removal instrument of claim 1, wherein said demountable distal tip assembly further comprises first and second conductive members that are substantially straight long their respective longitudinal axes, said second conductive member extending from the insulated distal portion of said elongated body, wherein said resistive heating element is affixed at its proximal end to the distal end of said second conductive member and at its distal end to said wedge-shaped distal tip of said first conductive member.

17. The suture removal instrument of claim 16 wherein said resistive heating element is linear along its length, between said first and second conductive members, said resistive heating element forming an acute angle with the longitudinal axis of said first conductive member.

18. The suture removal instrument of claim 16 wherein said resistive heating element is bent along its length, between said first and second conductive members.

19. The suture removal instrument of claim 16 wherein said resistive heating element is curvilinear along its length, between said first and second conductive members.

20. The suture removal instrument of claim 16, wherein said first and second conductive members comprise a pair of elongated cylinders that are substantially parallel along their respective longitudinal axes.

21. The suture removal instrument of claim 20, wherein the distal ends of said first and second conductive members have a reduced cross-sectional area.

22. The suture removal instrument of claim 16 wherein the proximal end of said distal tip assembly comprises a pair of elongate connector pieces, said first connector piece forming the proximal end of said first conductive member and said second connector piece forming the proximal end of said second conductive member, further wherein the distal end of said elongated body is provided with a pair of connector sockets for receiving said connector pieces.

23. The suture removal instrument of claim 1, wherein the distal portion of said elongated body further comprises a distally projecting light assembly for illuminating the operative field.

24. The suture removal instrument of claim 23, wherein said the light assembly comprises a pair of laterally opposed light units mounted on the side of the distal portion of the handle assembly.

25. The suture removal instrument of claim 24, wherein said light units comprise light emitting diodes (LEDs) or incandescent lamps.

26. The suture removal instrument of claim 1, wherein said elongated body further comprises one or more indicator lamps for indicating battery status or activation status.

27. The suture removal instrument of claim 26, wherein said indicator lamps comprise light emitting diodes (LEDs) or incandescent lamps.

28. The suture removal instrument of claim 1, further comprising an alarm means, mounted in the proximal handle portion that emits an audible signal when power is delivered to the resistive heating element.

29. The suture removal instrument of claim 1, wherein said high current pulse of predetermined duration ranges from 0.1 to 0.5 seconds.

30. The suture removal instrument of claim 29, wherein the current control means further includes a means for modifying power output based on resistance of said heating element so as to achieve a predetermined energy value.

31. The suture removal instrument of claim 1, wherein the instrument further includes (f) a shut-off timing means which prevents a subsequent activation until a predetermined amount of time has elapsed following an initial activation so as to prevent heating of said conductive member to a temperature which could potentially burn a patient, said predetermined amount of time between said initial and subsequent activations ranging from 1 to 5 seconds.

32. The suture removal instrument of claim 1, wherein said instrument further comprises a power source contained within the handle portion of said elongated body.

33. The suture removal instrument of claim 32, wherein said power source comprises at least one battery.

34. The suture removal instrument of claim 33, wherein said power source comprises two nickel-metal hydride batteries.

35. The suture removal instrument of claim 34, wherein said at least one battery is rechargeable.

36. The suture removal instrument of claim 1, wherein said instrument further comprises a power cord adapted for connection to a wall outlet extending from said elongated body.

37. The suture removal instrument of claim 1, wherein said activation means for controlling the supply of power to said heating element comprises an actuator button.

38. A suture removal kit comprising:

i. an elongated body comprising a proximal handle portion and distal portion configured to receive an insulated distal tip assembly, said body housing a first, rechargeable power source;

a conduction means for delivering power from said first power source to a heating element;

an activation means for initiating an automated current control means; and

an automated current control means programmed to monitor and control the delivery of a predetermined amount of energy to the heating element as a pulse of high current having a predetermined duration, said duration ranging from 0.1 to 1 second, wherein said high current pulse of predetermined duration and energy heats said heating element to a temperature sufficient to rupture a suture but insufficient to heat said conductive member to a temperature which could potentially burn a patient;

ii. one or more insulated distal tip assemblies having a generally wedge-shaped distal end, comprising (i) a first conductive member terminating in a tapered distal tip and (ii) a resistive heating element extending alongside said first conductive member and affixed at its distal end to the distal end of said tapered distal tip, said tip assembly detachably mountable to the distal end of said elongated body;

iii. a charging cradle connectable to a second, external power source for recharging the first power source housed within said elongated body.

39. The suture removal kit of claim 38, wherein the kit is provided with multiple, single use distal tip assemblies as recited in part (ii).

40. The suture removal kit of claim 38, wherein said first power source comprises at least one rechargeable battery.

41. The suture removal kit of claim 38, wherein said first power source comprises a removable battery pack and said charging cradle is configured to receive and recharge said battery pack.

42. The suture removal kit of claim 38, wherein the charging cradle is provided with a pocket shaped to receive the handle portion of said elongated body, said cradle supplying voltage from the second power source to the first power source contained within said elongated body.

43. The suture removal kit of claim 42, wherein the pocket is provided with vertically projecting pins that are received within mating connectors disposed within handle portion of said elongated body so as to provide an electrical connection therebetween.

44. The suture removal kit of claim 42, wherein the cradle electromagnetically supplies power to the first power source housed in said elongated body.

45. The suture removal kit of claim 42, wherein the cradle includes a first indicator light that indicates that charger is connected to the second power source and a second indicator light that indicates the condition of the first power source when said handle portion is received within said pocket, a first condition being when the first power source is not fully charged and a second condition being when the first power source is fully charged.