Surface pretreatment of fabrics for laser writing applications

• US 7,699,896 B1
• Filed: 11/14/2005
• Issued: 04/20/2010
• Est. Priority Date: 11/16/2004
• Status: Expired due to Fees

• Current Assignee: RevoLaze LLC (Lear Corporation)
• Original Assignee: TechnoLines LP
• Inventors: Colwell, Heath
• Primary Examiner(s): Pyon; Harold Y
• Assistant Examiner(s): HAMMER, KATIE L
• Application Number:
  US11/280,973
• Time in Patent Office: 1,618 Days
• Field of Search: 811/551, 849/1, 849/3, 849/4, 849/9
• US Class Current: 8/115.52
• CPC Class Codes: C08J 7/18 using wave energy or particle radiation
• CPC Class Codes: D06B 11/0096 to get a faded look
• CPC Class Codes: D06C 23/02 by singeing, teasing, shearing, etching or brushing
• CPC Class Codes: D06P 1/56 Condensation products or precondensation products prepared with aldehydes
• CPC Class Codes: D06P 5/15 Locally discharging the dyes
• CPC Class Codes: D06P 5/2005 Treatments with alpha, beta, gamma or other rays, e.g. stimulated rays

Abstract

Pretreatment of a fabric using a material that binds to the fabric and changes some characteristic of the fabric. In an embodiment, the characteristic that is changed can be at least one of stain and flash for wrinkle resistance. The material can be Permafresh material. The material can bind to the fabric, and intends to be maintained within the fabric for the life of the fabric. After pretreatment, the pretreated material is processed by a laser which intends to change the look of the material without undesirably damaging the material. The treatment may make the treatment by lasers more consistent and allow the lazed graphic to maintain its quality after repeated washings and wearing.

Claims

1. A method of producing a sustainable laser-scribed graphic image on a cotton garment, comprising:

providing a cotton garment containing a dye imparting an appearance of a first color other than white to the cotton garment;

selecting an area of the dyed cotton garment comprising less than the entire area of the cotton garment where an image is to be formed pre-treating said area but less than all of the cotton garment by spraying said area with a curable pre-treatment material;

curing the pre-treatment material on said pre-treated area of the cotton garment; and

laser scribing a graphic image in the pre-treated area, the graphic image having a second color sufficiently different in appearance from the first color to establish a visibly perceivable contrast between the first and second colors,

wherein the cured pre-treatment material improves sustainability of the visibly perceivable contrast against repeated washings.

2. The method of claim 1, wherein the cured pre-treatment material provides stain resistance to the cotton garment.

3. The method of claim 1, wherein the cured pre-treatment material provides wrinkle resistance to the cotton garment.

4. The method of claim 1, wherein the curable pre-treatment material comprises a liquid.

5. The method of claim 1, wherein the curable pre-treatment material comprises a modified dimethylol-dihydroxy-ethylene urea.

6. The method of claim 1, wherein the cured pre-treatment material chemically alters a surface of the pre-treated area of the cotton garment.

7. The method of claim 1, wherein said pre-treating comprises spraying the curable pre-treatment material on the pre-treated area of the cotton garment.

8. The method of claim 1, wherein said curing comprises applying heat to the curable pre-treatment material.

9. The method of claim 1, wherein said laser scribing comprises producing a laser output having an energy density per unit time that scribes the graphic image without the cotton garment.

10. The method of claim 1, further comprising cooling the cotton garment subsequent to said laser scribing.

11. A method of producing a sustainable laser-scribed graphic image on a cotton garment, comprising:

providing a cotton garment containing a dye imparting an appearance of a first color other than white to the cotton garment;

laser scribing a graphic image in an area of the cotton garment, the graphic image having a second color sufficiently different in appearance from the first color to establish a visibly perceivable contrast between the first and second colors,

spraying said area but less than all of the cotton garment with a modified dimethylol-dihydroxy-ethylene urea; and

curing the treatment material on said treated area of the cotton garment;

wherein the cured treatment material improves sustainability of the visibly perceivable contrast against repeated washings.

12. The method of claim 11, wherein the cured treatment material provides stain resistance to the cotton garment.

13. The method of claim 11, wherein the cured treatment material provides wrinkle resistance to the cotton garment.

14. The method of claim 11, wherein the curable treatment material comprises a liquid.

15. The method of claim 11, wherein the cured treatment material chemically alters the treated area of the cotton garment.

16. The method of claim 11, wherein said treating comprises spraying the curable treatment material on the portion of the cotton garment.

17. The method of claim 11, wherein said curing comprises applying heat to the curable treatment material.

18. The method of claim 11, wherein said laser scribing comprises producing a laser output having an energy density per unit time that scribes the graphic image without damaging the cotton garment.

19. The method of claim 11, further comprising cooling the cotton garment subsequent to said curing of the treatment material.