Resin-molded component for signal reader and method for molding thereof

• US 7,704,408 B2
• Filed: 11/22/2005
• Issued: 04/27/2010
• Est. Priority Date: 11/29/2004
• Status: Expired due to Fees

• Current Assignee: Polyplastics Co., Ltd. (Daicel Corporation)
• Original Assignee: Polyplastics Co., Ltd. (Daicel Corporation)
• Inventors: Fukatsu, Hiroki
• Primary Examiner(s): WU, SHEAN CHIU
• Application Number:
  US11/283,892
• Publication Number:
  US 20060113391A1
• Time in Patent Office: 1,617 Days
• Field of Search: 252/299.01, 428/411.1, 528/272, 524/601, 369/47.54
• US Class Current: 252/299.01
• CPC Class Codes: G03G 9/08 with toner particles
• CPC Class Codes: G03G 9/0819 characterised by the dimensions of the particles
• CPC Class Codes: G03G 9/113 having coatings applied thereto

Abstract

The present invention provides a resin-molded component for signal reader, which is light in weight and is able to improve the vibration damping property and to increase the resonance frequency, and which is excellent in heat dissipation. Specifically, it provides a resin-molded component for signal reader structured by 55 to 75% by weight of liquid crystalline polymer (A) composed of structural units expressed by general formulae (I) through (IV):
—O—Ar₁—CO—  (I)
—CO—Ar₂—CO—  (II)
—O—Ar₃—O—  (III)
—O—Ar₄—CO—  (IV)
(where, Ar₁ is 2,6-naphthalene group, Ar₂ is selected from 1,2-phenylene group, 1,3-phenylene group, and, 1,4-phenylene group, Ar₃ is selected from 1,3-phenylene group, 1,4-phenylene group, and p,p′-polyphenylene group, and Ar₄ is 1,4-phenylene group); 20 to 10% by weight of inorganic hollow sphere (B1); and 25 to 15% by weight of fibrous inorganic filler (B2), and has 1.4 or smaller specific gravity d, 0.5 W/m·K or larger thermal conductivity λ, and 10 GPa or larger flexural modulus.

Claims

1. A resin-molded component for a signal reader formed from a composition comprising 55 to 75% by weight of liquid crystalline polymer (A), 20 to 10% by weight of an inorganic hollow sphere (B1), and 25 to 15% by weight of a fibrous inorganic filler (B2), with the total of (A), (B1) and (B2) being 100% by weight, and having 1.4 or smaller specific gravity d and 0.5 W/m·

K or larger thermal conductivity λ

, wherein said liquid crystalline polymer (A) is composed of the structural units expressed by the general formulae (I), (II), (III) and (IV), respectively, at amounts of the structural unit (I) being 40 to 75% by mole, the structural unit (II) being 8.5 to 30% by mole, the structural unit (III) being 8.5 to 30% by mole, and the structural unit (IV) being 0.1 to 8% by mole, with the total of the structural units (I) through (IV) being 100% by mole;

—

O—

Ar₁—

CO—

 

 

(I)

—

CO—

Ar₂—

CO—

 

 

(II)

—

O—

Ar₃—

O—

 

 

(III)

—

O—

Ar₄—

CO—

 

 

(IV)

where, in (I) through (IV), Ar₁ is 2,6-naphthalene group, Ar₂ is one or more groups selected from 1,2-phenylene group, 1,3-phenylene group and 1,4-phenylene group, Ar₃ is one or more groups selected from 1,3-phenylene group, 1,4-phenylene group and p,p′

-polyphenylene group, and Ar₄ is 1,4-phenylene group, and wherein a test piece of said composition prepared from a resin-molded specimen in accordance with ISO 178 has a flexural modulus of 10 GPa or larger.

2. The resin-molded component for a signal reader as in claim 1, having 4 or smaller d²/λ

.

3. The resin-molded component for signal reader as in claim 1, wherein the inorganic hollow sphere (B1) is glass balloon, sirasu balloon, fly ash balloon, carbon balloon, and/or fullerene.

4. The resin-molded component for a signal reader as in claim 1, wherein the fibrous inorganic filler (B2) is glass fiber, carbon fiber, carbon nanofiber, boron fiber, silicon carbide fiber, and/or alumina fiber.

5. The resin-molded component for signal reader as in claim 1, wherein the signal reader is a light signal digital disk reader, and the resin-molded component is used for light pickup lens holder, bearing, bobbin, sliding shaft, and/or actuator body.

6. The resin-molded component for signal reader as in claim 2, wherein the inorganic hollow sphere (B1) is glass balloon, sirasu balloon, fly ash balloon, carbon balloon, and/or fullerene.

7. The resin-molded component for a signal reader as in claim 2, wherein the fibrous inorganic filler (B2) is glass fiber, carbon fiber, carbon nanofiber, boron fiber, silicon carbide fiber, and/or alumina fiber.

8. The resin-molded component for signal reader as in claim 2, wherein the signal reader is a light signal digital disk reader, and the resin-molded component is used for light pickup lens holder, bearing, bobbin, sliding shaft, and/or actuator body.