Footwear with a sole structure incorporating a lobed fluid-filled chamber

• US 7,707,744 B2
• Filed: 08/22/2006
• Issued: 05/04/2010
• Est. Priority Date: 07/16/2003
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Schindler, Eric S., Swigart, John F.
• Primary Examiner(s): Mohandesi; Jila M
• Application Number:
  US11/508,113
• Publication Number:
  US 20060277794A1
• Time in Patent Office: 1,351 Days
• Field of Search: 36/29, 36/35.B, 36/35.R, 36/28, 428/178, 428/137, 428/187, 428/212, 428/155, 428/192, 428/72, 428/76, 564/4, 565/4, 565/53, 570/6, 565/55
• US Class Current: 36/29
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 13/203 provided with a pump or valve
• CPC Class Codes: A43B 17/03 filled with a gas, e.g. air
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal
• CPC Class Codes: B29C 49/02 Combined blow-moulding and manufacture of the preform or the parison
• CPC Class Codes: B29C 49/0691 using sheet like material, e.g. sheet blow-moulding from joined sheets
• CPC Class Codes: B29C 51/02 Combined thermoforming and manufacture of the preform
• CPC Class Codes: B29D 35/122 Soles
• CPC Class Codes: B29L 2031/504 Soles
• CPC Class Codes: Y10T 428/239 Complete cover or casing
• CPC Class Codes: Y10T 428/24248 One piece
• CPC Class Codes: Y10T 428/24661 Forming, or cooperating to form cells

Abstract

A fluid-filled chamber for an article of footwear and a method for manufacturing the chamber are disclosed. The chamber may be incorporated into a sole structure of the footwear and includes a central area and a plurality of lobes extending outward from the central area. The lobes are in fluid communication with the central area and are formed from a first surface, a second surface, and a sidewall. The sidewall joins with the first surface with the second surface to seal the fluid within the chamber, but no internal connections are generally utilized to join interior portions of the first surface with interior portions of the second surface. The fluid within the chamber may be air at a pressure that is approximately equal to an ambient pressure.

Claims

1. A sealed chamber formed from a polymer material and enclosing a fluid, the chamber comprising:

a first subchamber having at least two outwardly-extending first lobes, the first subchamber having a first volume;

a second subchamber having at least two outwardly-extending second lobes, the second subchamber having a second volume that is less than the first volume; and

a third subchamber having a third volume that is less than the second volume, each of the first subchamber, the second subchamber, and the third subchamber having a first surface and an opposite second surface devoid of internal connections that secure interior portions of the first surface to interior portions of the second surface, and a pressure of the fluid being substantially equal to an ambient pressure of air surrounding the chamber.

2. The sealed chamber recited in claim 1, wherein the third subchamber includes at least one third lobe.

3. The sealed chamber recited in claim 1, wherein an area of the first surface is less than an area of the second surface.

4. The sealed chamber recited in claim 3, wherein a sloped sidewall extends between a periphery of the first surface and a periphery of the second surface.

5. The sealed chamber recited in claim 1, wherein the first subchamber includes three first lobes and the second subchamber includes three second lobes.

6. The sealed chamber recited in claim 1, wherein the second subchamber is in fluid-communication with the first subchamber.

7. The sealed chamber recited in claim 1, wherein distal ends of the first lobes and the second lobes are oriented substantially perpendicular to a plane on which the first subchamber, second subchamber, and third subchamber lie.

8. The sealed chamber recited in claim 1, wherein the first surface is curved and the second surface is substantially planar.

9. The sealed chamber recited in claim 1, wherein the first surface has a concave configuration.

10. An article of footwear with an upper and a sole structure secured to the upper, the sole structure having a sealed chamber that encloses a fluid, the chamber comprising:

a first subchamber located in a lateral portion of the footwear, the first subchamber including at least two first lobes extending outward from the first subchamber and toward a lateral side of the sole structure; and

a second subchamber in fluid communication with the first subchamber, the second subchamber being located in a medial portion of the footwear, and the second subchamber including at least two second lobes extending outward from the second subchamber and toward a medial side of the sole structure,

each of the first subchamber and the second subchamber having a first surface and an opposite second surface devoid of internal connections that secure interior portions of the first surface to interior portions of the second surface.

11. The article of footwear recited in claim 10, wherein a volume of the first subchamber is greater than a volume of the second subchamber.

12. The article of footwear recited in claim 10, wherein an area of the first surface is less than an area of the second surface.

13. The article of footwear recited in claim 12, wherein a sloped sidewall extends between a periphery of the first surface and a periphery of the second surface.

14. The article of footwear recited in claim 10, wherein the first subchamber includes three first lobes and the second subchamber includes three second lobes.

15. The article of footwear recited in claim 10, wherein each of the first lobes extend to the lateral side of the sole structure, and each of the second lobes extend to the medial side of the sole structure.

16. The article of footwear recited in claim 15, wherein distal ends of the first lobes are substantially co-planar with the lateral side of the sole structure, and distal ends of the second lobes are substantially co-planar with the medial side of the sole structure.

17. The article of footwear recited in claim 10, wherein the chamber includes a third subchamber in fluid communication with the second subchamber, the third subchamber being located in the medial portion of the footwear and forward of the second subchamber.

18. The article of footwear recited in claim 17, wherein the third subchamber includes at least one third lobe extending outward from the third subchamber and toward the medial side of the sole structure.

19. The article of footwear recited in claim 17, wherein a volume of the second subchamber is greater than a volume of the third subchamber.

20. The article of footwear recited in claim 10, wherein a pressure of the fluid is substantially equal to an ambient pressure of air surrounding the footwear.

21. The article of footwear recited in claim 10, wherein the chamber is located in a forefoot region of the footwear.

22. The article of footwear recited in claim 10, wherein the first surface is curved and the second surface is substantially planar.

23. The article of footwear recited in claim 10, wherein the first surface has a concave configuration.

24. An article of footwear with an upper and a sole structure secured to the upper, the sole structure having a sealed chamber that encloses a fluid, the chamber comprising:

a first subchamber having at least two outwardly-extending first lobes, the first subchamber having a first volume;

a second subchamber in fluid-communication with the first subchamber, the second subchamber having at least two outwardly-extending second lobes, and the second subchamber having a second volume that is less than the first volume; and

a third subchamber in fluid-communication with the second subchamber, the third subchamber having a third volume that is less than the second volume,

the chamber being at least partially located in a forefoot region of the footwear, each of the first subchamber, the second subchamber, and the third subchamber having a first surface and an opposite second surface devoid of internal connections that secure interior portions of the first surface to interior portions of the second surface.

25. The article of footwear recited in claim 24, wherein an area of the first surface is less than an area of the second surface.

26. The article of footwear recited in claim 25, wherein a sloped sidewall extends between a periphery of the first surface and a periphery of the second surface.

27. The article of footwear recited in claim 24, wherein each of the first lobes extend to a lateral side of the sole structure, and each of the second lobes extend to a medial side of the sole structure.

28. The article of footwear recited in claim 27, wherein distal ends of the first lobes are substantially co-planar with the lateral side of the sole structure, and distal ends of the second lobes are substantially co-planar with the medial side of the sole structure.

29. The article of footwear recited in claim 24, wherein the first subchamber is located in a lateral portion of the sole structure, and the second subchamber and the third subchamber are located in a medial portion of the sole structure.

30. The article of footwear recited in claim 24, wherein a pressure of the fluid is substantially equal to an ambient pressure of air surrounding the footwear.

31. The article of footwear recited in claim 24, wherein the first surface is curved and the second surface is substantially planar.

32. The article of footwear recited in claim 24, wherein the first surface has a concave configuration.

33. The article of footwear recited in claim 24, wherein the third subchamber includes at least one third lobe.