Circulation pump for circulating downhole fluids, and characterization apparatus of downhole fluids

• US 7,707,878 B2
• Filed: 09/20/2007
• Issued: 05/04/2010
• Est. Priority Date: 09/20/2007
• Status: Expired due to Fees

• Current Assignee: Schlumberger Technology Corporation (SLB)
• Original Assignee: Schlumberger Technology Corporation (SLB)
• Inventors: Onodera, Shunetsu, Kanayama, Kazumasa, Kinjo, Hideki, Odashima, Ryuki, Sugiyama, Hitoshi
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): Frank; Rodney T
• Application Number:
  US11/858,138
• Publication Number:
  US 20090078412A1
• Time in Patent Office: 957 Days
• Field of Search: 731/525.5
• US Class Current: 73/152.55
• CPC Class Codes: E21B 49/082 Wire-line fluid samplers E21B49/083 takes precedence
• CPC Class Codes: F04D 13/024 a magnetic coupling
• CPC Class Codes: F04D 13/10 adapted for use in mining bore holes
• CPC Class Codes: F04D 3/00 Axial-flow pumps priming or boosting F04D9/00

Abstract

A circulation pump for circulating downhole fluids is provided. The circulation pump includes a cylindrical pump housing, a shaft secured in the pump housing extending in a longitudinal direction thereof, an impeller rotating around the shaft in the pump housing, a cylindrical magnetic coupler rotating around the pump housing, the cylindrical magnetic coupler including a magnet, and a motor positioned outside of the pump housing and connected to the magnetic coupler to rotate the magnetic coupler around the pump housing. The impeller is provided with a magnetic piece, which is capable of being magnetically connected with the magnet of the cylindrical magnetic coupler to cause the impeller to rotate around the shaft by rotating the cylindrical magnetic coupler around the pump housing.

Claims

1. A fluid pump structured to circulate at least one downhole fluid through a fluid circulating flow line, the fluid pump comprising:

(a) a rotatable impeller located in the flow line that does not obstruct a fluid flow in the flow line and which serves to impel the fluid when it is caused to rotate;

(b) a magnetic coupler located around the flow line and magnetically coupled to rotate the impeller when it is rotated; and

(c) a motor drive coupled to the magnetic coupler to rotate the magnetic coupler and thereby, the impeller.

2. The fluid pump according to claim 1 further comprising:

a cylindrical pump housing through which the at least one fluid flows in a longitudinal direction thereof;

and a shaft secured within the cylindrical pump housing extending in the longitudinal direction thereof,

wherein the rotatable impeller further comprises a first central through hole, the shaft being inserted through the first central through hole, the rotatable impeller being configured to rotate round the shaft within the cylindrical pump housing;

wherein the magnetic coupler further comprises a magnet and a second central through hole, the cylindrical pump housing being inserted through the second central through hole and the magnetic coupler being configured to rotate around the cylindrical pump housing,

wherein the motor drive is positioned outside of the cylindrical pump housing and connected to the magnetic coupler to rotate the magnetic coupler around the cylindrical pump housing,

and

wherein the rotatable impeller further comprises a magnetic piece which is capable of being magnetically connected with the magnet of the magnetic coupler to cause the impeller to rotate around the shaft by rotating the magnetic coupler around the cylindrical pump housing.

3. The fluid pump according to claim 2, wherein the magnet of the magnetic coupler is a permanent magnet.

4. The fluid pump according to claim 2, wherein the magnet of the magnetic coupler is a rare earth magnet.

5. The fluid pump according to claim 2, wherein the magnet of the magnetic coupler is formed of one of samarium magnets and neodymium magnets.

6. The fluid pump according to claim 2, wherein the magnetic coupler includes a cylindrical magnetic rotary transmitter connected to the motor drive to be rotated by the motor drive, and wherein the magnet is secured inside the cylindrical magnetic rotary transmitter.

7. The fluid pump according to claim 6, wherein the cylindrical magnetic rotary transmitter is formed of a ferromagnetic material.

8. The fluid pump according to claim 6, wherein the magnet of the magnetic coupler comprises a plurality of magnets secured inside the cylindrical magnetic rotary transmitter, the plurality of magnets being provided around the second central through hole.

9. The fluid pump according to claim 8, wherein the magnetic piece of the rotatable impeller comprises a plurality of magnetic members, each of the plurality of magnetic members being configured to face one of the plurality of magnets of the magnetic coupler when the cylindrical pump housing is inserted into the magnetic coupler.

10. The fluid pump according to claim 2, wherein the cylindrical pump housing is formed of a non magnetic alloy.

11. The fluid pump according to claim 10, wherein the cylindrical pump housing is formed of Ti6Al4V.

12. The fluid pump according to claim 1, wherein the rotatable impeller is configured and arranged for agitating a fluid in the flow line.

13. A downhole apparatus comprising:

a fluid analyzer configured to analyze at least one downhole fluid;

a fluid circulating flow line coupled to and structured to circulate the at least one fluid through the fluid analyzer; and

a fluid pump structured for circulating the at least one fluid through the fluid circulation flow line, wherein the fluid pump includes;

(a) a rotatable impeller in the flow line which does not obstruct the fluid flow in the flow line and which serves to impel the fluid when it is caused to rotate;

(b) a magnetic coupler located around thc flow line and magnetically coupled to rotate the impeller when it is rotated; and

(c) a motor drive coupled to the magnetic coupler to rotate the magnetic coupler and thereby, the impeller.

14. The downhole apparatus according to claim 13,

wherein the fluid circulating flow line includes a first end for the at least one fluid to enter and a second end for the at least one fluid to exit the fluid analyzer,

wherein a first selectively operable device and a second selectively operable device are arranged with respect to the fluid circulating flow line to isolate a quantity of the at least one fluid in a portion of the fluid circulating flow line between the first and the second selectively operable devices, the portion of the fluid circulating flow line isolating the quantity of the at least one fluid including a bypass flow line and a circulation flow line, the first and the second selectively operable devices being configured to isolate the fluids in the bypass flow line, and the circulation flow line interconnecting a first end of the bypass flow line with a second end of the bypass flow line such that the at least one fluid isolated between the first and the second selectively operable devices can circulate in a closed loop formed by the circulation flow line and the bypass flow line;

wherein the fluid pump further includes a cylindrical pump housing through which the at least one fluid flows in a longitudinal direction thereof; and

a shaft secured within the cylindrical pump housing extending in the longitudinal direction thereof,

wherein the rotatable impeller further comprises a first central through hole, the shaft being inserted through the first central through hole, the rotatable impeller being configured to rotate around the shaft within the cylindrical pump housing;

wherein the magnetic coupler further comprises a magnet and a second central through hole, the cylindrical pump housing being inserted through the second central through hole and the magnetic coupler being configured to rotate around the cylindrical pump housing,

wherein the motor drive is positioned outside of the cylindrical pump housing and connected to the magnetic coupler to rotate the magnetic coupler wound the cylindrical pump housing,

wherein the rotatable impeller further comprises a magnetic piece which is capable of being magnetically connected with the magnet of the magnetic coupler to cause the impeller to rotate around the shaft by rotating the magnetic coupler around the cylindrical pump housing; and

wherein the downhole apparatus further comprises at least one sensor situated on the closed loop of the circulation flow line and the bypass flow line for measuring desired parameters of the at least one fluid in the fluid circulating flow line.

15. The downhole apparatus according to claim 14, wherein the rotatable impeller is configured and arranged for agitating a fluid in the flow line.

16. The downhole apparatus according to claim 14, wherein the at least one sensor comprises a scattering detector;

and

wherein the fluid pump is situated at a distance from the scattering detector so that the time delay in fluid from the fluid pump reaching the scattering detector is minimized.

17. The downhole apparatus according to claim 14, wherein the cylindrical pump housing of the fluid pump forms a part of the circulation flow line.

20. The downhole apparatus according to claim 14, wherein the magnet of the magnetic coupler comprises a magnet selected from the group consisting of a permanent magnet, a rare earth magnet, a samarium magnet and a neodymium magnet.

21. The downhole apparatus according to claim 14, wherein the magnetic coupler includes a cylindrical magnetic rotary transmitter that is connected for rotation to the motor drive, and wherein the magnet is secured inside the cylindrical magnetic rotary transmitter.

22. The downhole apparatus according to claim 21, wherein the cylindrical magnetic rotary transmitter is formed of a ferromagnetic material.

23. The downhole apparatus according to claim 21, wherein the magnet of the magnetic coupler comprises a plurality of magnets secured inside the cylindrical magnetic rotary transmitter, the plurality of magnets being positioned around the second central through hole.

24. The downhole apparatus according to claim 23, wherein the magnetic piece of the rotatable impeller comprises a plurality of magnetic members, each of the plurality of magnetic members facing one of the plurality of magnets of the cylindrical magnetic coupler when the cylindrical pump housing is inserted into the magnetic coupler.

18. A downhole apparatus comprising:

a fluid analyzer configured to analyze at least one downhole fluid, wherein the fluid analyzer further comprises a pump unit for varying pressure and volume of the isolated at least one fluid;

a fluid circulating flow line coupled to and structured to circulate the at least one fluid through the fluid analyzer, wherein the fluid circulating flow line includes a first end for the at least one fluid to enter and a second end for the at least one fluid to exit the fluid analyzer;

a fluid pump structured for circulating the at least one fluid through the fluid circulation flow line, wherein the fluid pump includes;

(a) a cylindrical pump housing through which the at least one fluid flows in a longitudinal direction thereof,

(b) a shaft secured within the cylindrical pump housing extending in the longitudinal direction thereof,

(c) a rotatable impeller in the flow line which does not obstruct the fluid flow in the flow line and which serves to impel the fluid when it is caused to rotate, wherein the rotatable impeller further comprises a first central through hole, the shaft being inserted through the first central through hole, the rotatable impeller being configured to rotate wound the shaft within the cylindrical pump housing;

(d) a magnetic coupler located outside the flow line and magnetically coupled to rotate the impeller when it is rotated, wherein the magnetic coupler further comprises a magnet and a second central through hole, the cylindrical pump housing being inserted through the second central through hole, and a magnetic piece being provided for the rotatable impeller and is capable of being magnetically connected with the magnet of the magnetic coupler to cause the impeller to rotate around the shaft by rotating the magnetic coupler around the cylindrical pump housing,

(e) a motor drive coupled to the magnetic coupler to rotate the magnetic coupler and thereby, the impeller, wherein the motor drive is positioned outside of the cylindrical pump housing and connected to the magnetic coupler to rotate the magnetic coupler around the cylindrical pump housing,

a first selectively operable device and a second selectively operable device arranged with respect to the fluid circulating flow line to isolate a quantity of the at least one fluid in a portion of the fluid circulating flow line between the first and the second selectively operable devices, the portion of the fluid circulating flow line isolating the quantity of the at least one fluid including a bypass flow line and a circulation flow line, the first and the second selectively operable devices being configured to isolate the fluids in the bypass flow line, and the circulation flow line interconnecting a first end of the bypass flow line with a second end of the bypass flow line such that the at least one fluid isolated between the first and the second selectively operable devices can circulate in a closed loop formed by the circulation flow line and the bypass flow line; and

at least one sensor situated on the closed loop of the circulation flow line and the bypass flow line for measuring desired parameters of the at least one fluid in the fluid circulating flow line.

19. The downhole apparatus according to claim 18, wherein the fluid analyzer further comprises a scattering detector for detecting a bubble point of isolated fluids while pressure and volume of the isolated fluids is varied by the pump unit.

25. A method of characterization of downhole fluids utilizing a downhole tool comprising a fluid analysis module having a flowline for flowing downhole fluids through the fluid analysis module and a circulation pump for circulating downhole fluids, the method comprising:

monitoring at least a first desired parameter of downhole fluids flowing in the flowline;

when a predetermined criterion for the first desired parameter is satisfied, restricting flow of the downhole fluids in the flowline by operation of a first selectively operable device and a second selectively operable device of the fluid analysis module to isolate downhole fluids in a portion of the flowline of the fluid analysis module between the first and the second selectively operable devices;

characterizing the isolated fluids by operation of at least one sensor on the flowline between the first and the second selectively operable devices; and

circulating the isolated fluids in a closed loop of the flowline using the circulation pump while characterizing the isolated fluids, the circulation pump including a cylindrical pump housing through which the isolated fluids flow in a longitudinal direction thereof;

a shaft secured in the cylindrical pump housing extending in the longitudinal direction of the cylindrical pump housing;

an impeller having a central through hole with the shaft inserted therethrough and configured to rotate around the shaft in the cylindrical pump housing;

a cylindrical magnetic coupler having a central through hole with the cylindrical pump housing inserted therethrough and configured to rotate around the cylindrical pump housing, the cylindrical magnetic coupler including a magnet; and

a motor positioned outside of the cylindrical pump housing and connected to the magnetic coupler to rotate the magnetic coupler around the cylindrical pump housing, wherein the impeller comprises a magnetic piece which is capable of being magnetically connected with the magnet of the cylindrical magnetic coupler to cause the impeller to rotate around the shaft by rotating the cylindrical magnetic coupler around the cylindrical pump housing.